Automatic stacking and conveying system
The automatic stacking and conveying system is an efficient and fully automatic material handling solution designed for industrial environments. This advanced system integrates multiple components, including incline conveyors, indexing conveyors, grouping machines, bag pusher machines, layering machines, turning machines, protective fences and a complex control system, to ensure seamless operation and precise positioning of packaged goods. Designed specifically for durability, accuracy and ease of use, this system is an ideal choice for packaging lines that require reliable stacking, rotation and grouping of bags or similar items
The main features of this system include a climbing conveyor that transfers materials from the cross conveyor to the indexing device, ensuring smooth and efficient movement. The indexing conveyor uses photoelectric sensors to detect incoming packages, triggering the clamping mechanism to rotate the items by 90 degrees, 180 degrees or 270 degrees as needed. The main shaft of the indexing mechanism is driven by a servo motor reducer, providing accurate and consistent rotational control. This allows the product to be precisely positioned before being transferred to the layering machine. </p>
The grouping machine is equipped with a belt conveyor that automatically groups the packaging bags in a 2+3 or 3+2 configuration, while the bag pusher ensures that these grouped units are effectively moved to the layering machine. The layering machine uses a motor-driven belt conveyor that can move left and right to place the stacked bags on the pallets. The turning component is used to rotate the stamped part 180 degrees after coating to ensure uniform application and correct alignment. Protective fences surround the system, providing structural support and safe access for maintenance and operation. </p>
The control system takes Siemens PLC, Schneider variable frequency drive and photoelectric position detection device as the core, achieving the collaborative intelligent operation of all components of the system. The system is equipped with functions such as fault diagnosis, display, protection and interlock shutdown, which enhances safety and reliability. The intuitive user interface with both Chinese and English labels makes it convenient for operators to manage the system, while the Schneider switches from France ensure long-lasting performance and stability. </p>
This automatic stacking conveying system is widely used in industries such as food processing, pharmaceuticals, logistics and manufacturing, where accurate and efficient packaging and stacking are indispensable. It is particularly suitable for facilities that require automatic material flow, product rotation and palletizing. The modular design of this system can be easily integrated into the existing production line, and its robust structure can ensure long-term operation in harsh environments
The user expressed high satisfaction with the reliability, accuracy and ease of maintenance of the system. Many people appreciate the clear control panel, the ability to handle various bag configurations, and the overall efficiency of the system in reducing manual labor and increasing throughput. Including safety features such as protective fences and fault protection is also emphasized as a major advantage. </p>
Common questions about the system usually revolve around installation requirements, compatibility with different types of packages, and the maintenance process. The design of this system is compatible with standard conveyor belts and can be customized to meet specific operational requirements. Regular maintenance includes inspecting photoelectric sensors, lubricating moving parts, and checking the control system for potential problems. If used properly, the system can operate continuously for many years without significant downtime
Overall, the automatic stacking and conveying system provides a comprehensive and reliable solution for modern industrial applications. It combines advanced technology, user-friendly control and durable structure, making it an excellent choice for enterprises seeking to improve their packaging and stacking processes
Model：
Main components:Climbing conveyorAfter the materials are conveyed to the climbing conveyor by the crossover conveyor, the belt conveyor is conveyed to the indexing device of the stacker by the climbin
Main components:
Climbing conveyor
After the materials are conveyed to the climbing conveyor by the crossover conveyor, the belt conveyor is conveyed to the indexing device of the stacker by the climbing conveyor to complete the waiting work of the indexing.
Indexing conveyor
When the packaging bag arrives at the transfer conveyor, the photoelectric switch will detect it. At this time, the two bag clamping plates on the transfer mechanism are controlled by the air cylinder, and the bag will be clamped after swinging 90 degrees; The main shaft of the indexing mechanism is directly driven by the servo motor reducer, which drives the bag clamping plate to rotate 90 degrees or 180 degrees, and then the bag clamping plate swings up and resets, so that the bag can be rotated at 90 degrees, 180 degrees and 270 degrees.
Marshalling machine
Belt conveyor is used for automatic grouping of bags (2+3 or 3+2).
Bag pusher
Push the grouped bags of the marshalling machine to the layering machine.
Layerer
The belt conveyor is driven by the motor and can be opened left and right, so that the grouped bags can be placed on the pallets.
The grouped bags are stacked on the pallets of the stack-tray conveyor through the layering machine.
Turner
After the stamp is coated, it is transported to the turner through the conveyor belt, clamped and turned 180 degrees, and then coated again.
Protective fence
Safety guardrails are provided to provide stable support and maintenance space for the stacker.
Control system
Siemens PLC (programmable controller), Schneider variable frequency speed controller and photoelectric position detection device are used to form the main body of the control system to realize the coordinated control of the whole stacker. The system has fault diagnosis and display functions, as well as perfect fault protection and interlock shutdown functions. The operation panel adopts Chinese and English identification panel. All button switches are French Schneider brand with reliable performance and long service life. The whole operating system is simple to use, complete in function and easy to repair and maintain!
