custom toilet bowl

custom toilet bowl

4 month ago

18 0

Ningbo Jingjiang Metal Products Co.,Ltd.

 12 month year

Product details

Custom Stainless Steel Toilet Bowl Liner - The Exquisite Choice for High-End Bathrooms

I. Product Overview

In the field of high-end bathroom product manufacturing, we rely on a series of advanced and professional manufacturing processes, including custom deep drawing, custom metal stamping, sheet metal fabrication, custom machined parts, and custom metal dies, to redefine the quality of bathroom products with stainless steel craftsmanship.

Our custom stainless steel toilet bowl liners are made from 304/316L food-grade stainless steel. By utilizing custom metal stamping and custom deep drawing technologies and relying on precisely designed custom metal dies, we can efficiently and precisely process stainless steel sheets into the basic prototype of the toilet bowl liner. Then, combined with sheet metal fabrication processes, we carry out fine processing on the parts to ensure the perfect connection of each part and the overall structure. For some key parts, we use custom machined parts to further improve the precision and performance of the product.

II. Core Technical Advantages

1. Stainless Steel Precision Manufacturing Process - A Dual Guarantee of Safety and Aesthetics

Food-Grade Material Certification:

304 Stainless Steel (Basic Model): Resistant to acid and alkali corrosion, complying with GB 4806.9 food safety standards.
316L Stainless Steel (High-End Model): With the addition of molybdenum, its resistance to chloride ion corrosion is increased by 50%.

Seamless Welding Technology: High-frequency pulse TIG welding ensures that the weld flatness is less than 0.1mm, eliminating the risk of leakage.

Surface Strengthening Treatment:

Electrolytic Polishing: The surface roughness Ra is less than or equal to 0.4μm, inhibiting bacterial adhesion (antibacterial rate > 99%).
Nano Ceramic Coating (Optional): With a water contact angle greater than 110°, the flushing efficiency is increased by 30%.

2. Structural Mechanics Optimization Design

Honeycomb Reinforced Rib Structure: The compressive strength is greater than or equal to 200MPa, and the load-bearing capacity reaches 500kg (static load).

One-Piece Molding Technology: There are no joints or seams, avoiding the risk of dirt accumulation.

Silent Slow-Closing Design: Equipped with a silicone damper, the closing noise is less than 35dB.

III. Product Advantages and Features

Super Durability: It has passed 50,000 fatigue tests (GB/T 26730 - 2011) and has a service life of more than 20 years.
Antibacterial and Anti-fouling: The surface microstructure inhibits the growth of Escherichia coli and Staphylococcus aureus (test reports available upon request).
Environmentally Friendly and Healthy: Without plating, it eliminates the risk of heavy metal leaching and meets the maternal and infant safety standards.
Customized Services: It supports personalized needs such as non-standard hole drilling and intelligent toilet seat adaptation and transformation.

IV. Typical Application Scenarios

High-End Residences: Specially used in the master bathrooms of villas and large apartments. When paired with an intelligent toilet seat, it can achieve a technological upgrade.
Commercial Spaces: Meet the needs of high-traffic scenarios in hotels, clubs, and office building public restrooms.
Medical Facilities: Ensure hygiene and safety in barrier-free restrooms in nursing homes and hospitals with its antibacterial and anti-fouling properties.
Special Environments: Suitable for high-humidity and high-corrosion scenarios such as beach villas and chemical plant workshops.

V. Customized Service Process

Demand Analysis (1 - 3 days)

Provide the toilet size (length/width/depth), hole position diagram, load requirements, and special functional requirements (such as child locks and intelligent interfaces).

3D Modeling and Structural Verification (5 - 7 days)

Use SolidWorks for mechanical simulation and output water pressure test reports and installation schematic diagrams.

Sample Trial Production and Acceptance (10 - 15 days)

Provide a detachable sample machine, supporting on-site installation testing and water pressure (0.15MPa) and load tests.

Batch Production and Delivery (20 - 30 days for order placement)

Support CIF/DDP trade terms, and the global logistics network covers more than 50 countries.

VI. Why Choose Us?

Stringent Quality Control: Pass ISO 9001 and NSF 4 certifications, and the product complies with the American ANSI A112.19.2 standard.
Patented Technology: Hold 8 core patents such as "seamless welding process" and "antibacterial surface treatment".
Quick Response: Provide a customized solution within 72 hours, and complete the delivery of urgent orders within 15 days.
Environmental Commitment: The production process complies with the RoHS directive, and the waste recycling rate is greater than 95%.

VII. Conclusion

Through the in-depth integration of precision stamping forming technology and nano-surface treatment technology, we provide customers around the world with high-end stainless steel toilet bowl liner solutions that combine functionality, aesthetics, and durability. From design verification to installation services, we are customer-oriented throughout the process, helping to create a clean and worry-free bathroom space. Contact us immediately to obtain an exclusive customized solution!