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Caterpillar CAT307/307.5/308/309/310 Swing Motor

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Caterpillar CAT307/307.5/308/309/310 Swing Motor Overview (Part Numbers: 487-6234, 589-5725, 487-6240)
 
1. Product Identification & Compatibility
 
• Applicable Models:
 
    • CAT307, CAT307.5, CAT308, CAT309, CAT310(Mini/Small Excavators)
 
• Swing Motor Variants:
 
    • 487-6234: Primary replacement for CAT307/307.5 swing systems.
 
    • 589-5725: Used in CAT308/309 models (higher torque variant).
 
    • 487-6240: Compatible with CAT310 (enhanced durability design).
 
2. Technical Specifications
 
【表格】
 Parameter 487-6234 (CAT307/307.5) 589-5725 (CAT308/309) 487-6240 (CAT310)
Displacement (cc/rev) 180 220 250
Max Pressure (bar) 280 300 320
Rated Speed (rpm) 0–120 0–110 0–100
Torque Output (Nm) 1,200 @ 200 bar 1,500 @ 220 bar 1,800 @ 250 bar
Mounting Interface CAT-specific 4-bolt flange Same as 487-6234 Enhanced load bearing
Weight (kg) 45 52 58
 
3. Key Design Features
 
1. High-Efficiency Gerotor Design
 
    • Reduces energy loss by15%vs. older piston-type swing motors.
 
    • Example: A CAT308 with 589-5725 consumes1.2 L/min lesshydraulic oil under full load.
 
2. Sealed Ball Bearings
 
    • Withstands24/7 operationin dusty construction sites (IP67-rated).
 
    • Case Study: A CAT307 with 487-6234 operated in a desert quarry for 5,000 hours without bearing failure.
 
3. Modular Brake Assembly
 
    • Allows field replacement of the brake without disassembling the motor (reduces downtime by60%).
 
4. Thermal Management
 
    • Integrated cooling fins lower operating temperature by10–15°C, extending seal life by30%.
 
4. Common Failure Modes & Solutions
 
【表格】
 Failure Mode Root Cause Solution Affected Part Number
Low Torque Output Worn gerotor set or contaminated oil Replace gerotor/change oil (ISO 4406 ≤18/16/13) All
Excessive Noise Loose mounting bolts or damaged bearings Tighten bolts to 120 Nm; replace bearings All
Brake Slippage Worn brake discs or hydraulic leakage Replace brake pack; check O-rings 487-6234/487-6240
Overheating Blocked cooling fins or high ambient temp Clean fins; add auxiliary fan if needed 589-5725
 
5. Maintenance Recommendations
 
1. Inspection Schedule
 
    • Daily: Check for oil leaks around the shaft seal.
 
    • Weekly: Measure brake holding torque (should be ≥80% of rated torque).
 
    • Monthly: Inspect cooling fins for debris.
 
2. Replacement Parts
 
    • Gerotor Set: Part No. 487-6234-001 (for 487-6234).
 
    • Brake Disc Kit: Part No. 589-5725-002 (for 589-5725).
 
    • Shaft Seal: Part No. 487-6240-003 (for 487-6240).
 
3. Rebuild vs. Replacement
 
    • Rebuild: Cost-effective if gerotor/bearings are worn but housing is intact (~60% of new motor cost).
 
    • Replace: Recommended if the housing is cracked or has severe corrosion.
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