V51 hose crimping machine is ideal for crimping 51mm 4spiral hose.
With large working stroke, even elbow fitting can be crimped.Finn power style hose crimper.
All parts are imported from famous brand,durable operating performance.
With quick change tool, that will definately release your hands and imporve your working effieiceny.
With dies rack, dies could be kept and picked up or equipped very quickly.
Hydraulic Hose Crimping Machine 6-51mm (Professional Overview & Functional Description)
1. Equipment Overview
TheHydraulic Hose Crimping Machine 6-51mmis a specialized device used to securely compress fittings (ferrules) onto hydraulic hoses, rubber hoses, or other flexible tubing, ensuring a leak-proof and high-pressure-resistant connection. It is widely applied in industries such as construction machinery, agricultural machinery, shipbuilding, and industrial hydraulic systems.
• Key Function: Crimps fittings onto hose exteriors using hydraulic or mechanical force, forming an irreversible and tight connection to prevent leaks and detachment.
• Application Range: Suitable for crimping hoses with diameters ranging from6mm to 51mm, covering medium-to-small hydraulic system requirements.
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2. Technical Specifications & Features
【表格】
Parameter Description
Crimping Range 6mm to 51mm (compatible with various hose and fitting diameters)
Crimping Force Hydraulic pressure up to 20-300 tons (depending on model, ensuring high-strength crimping)
Die Configuration Standard multi-die sets (e.g., 6mm, 8mm, 10mm, 12mm), customizable for special sizes
Control Mode Manual/Semi-Automatic/Fully Automatic (selectable based on model, with higher efficiency for fully automatic types)
Crimping Precision ±0.1mm (high accuracy ensures connection quality)
Power Source Hydraulic drive (requires hydraulic station or built-in hydraulic system)
Performance Advantages:
• Efficient & Stable: Uniform pressure from hydraulic systems prevents hose or fitting damage.
• User-Friendly: Semi-automatic/fully automatic models feature touchscreen or button controls, reducing human error.
• Durable: Heavy-duty steel body and dies withstand prolonged high-load operation.
• Safe & Reliable: Equipped with overload protection, emergency stop buttons, and other safety features.
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3. Applications & Case Studies
• Construction Machinery: Crimping hydraulic hoses for excavators, loaders, and cranes.
• Agricultural Machinery: Repairing and assembling hydraulic hoses for tractors and harvesters.
• Shipbuilding: Crimping hose fittings for marine hydraulic systems.
• Industrial Hydraulics: Maintaining and replacing hoses in factory hydraulic stations and injection molding machines.
Typical Case Studies:
• Construction Machinery Factory: Uses a 6-51mm crimping machine for batch production of excavator hydraulic hoses, achieving a daily output of 500 hoses with a 99.8% pass rate.
• Agricultural Cooperative: Quickly replaces hose fittings during tractor hydraulic system repairs, saving 50% of maintenance time.
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4. Operating Procedures & Precautions
Operating Steps:
1. Select Dies: Choose and install the appropriate die based on hose diameter.
2. Insert Hose & Fitting: Place the hose into the fitting and position it in the crimping machine's die.
3. Start Crimping: Activate the machine manually or automatically to complete crimping.
4. Quality Inspection: Check for uniform crimping and absence of cracks.
Precautions:
• Die Matching: Never use mismatched dies to avoid hose or fitting damage.
• Pressure Adjustment: Adjust crimping force based on hose material and diameter to prevent over- or under-crimping.
• Regular Maintenance: Inspect hydraulic oil, seals, and die wear periodically.
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5. Maintenance & Servicing Recommendations
• Daily Maintenance:
• Clean the machine surface to prevent debris from entering the hydraulic system.
• Check hydraulic oil levels and quality; replace oil every 1,000 hours or annually (recommended).
• Long-Term Storage:
• Clean and apply anti-rust oil; store in a dry, ventilated area.
• Remove and store dies properly to prevent deformation.
• Troubleshooting:
• Insufficient Crimping Force: Check hydraulic system pressure and seal leaks.
• Uneven Crimping: Adjust die position or replace worn dies.
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6. Purchasing Recommendations
• Select Based on Needs:
• Small repair shops: Recommend manual or semi-automatic models for cost-effectiveness.
• Batch production enterprises: Recommend fully automatic models for higher efficiency.
• Focus on Brand & After-Sales Support:
• Choose reputable brands (e.g., domestic or imported leading manufacturers) to ensure quality and after-sales support.
• Confirm if the manufacturer offers custom die services.
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Conclusion
TheHydraulic Hose Crimping Machine 6-51mmis an efficient and reliable hose connection device suitable for various industrial scenarios. By selecting the appropriate model, following standardized operations, and performing regular maintenance, enterprises can significantly improve hose connection efficiency and quality while reducing leakage risks. For businesses requiring bulk production or hydraulic hose repairs, investing in a high-quality crimping machine offers long-term benefits.
