Battery Pack Assembly Line

Battery Pack Assembly Line

4 week ago

3 0

Shengchuang Intelligent Technology (Guangdong) Co., Ltd

 7 month year

Product details

ARY29-960-10A-12-2T (AM) Semi-Automatic Thermal Press Fixture Formation Line

Equipment Overview

The ARY29-960-10A-12-2T (AM) Semi-Automatic Thermal Pressing Fixtures Formation Line Battery Formation Equipment has been created with a focus on thermal press formation and capacity sorting testing of pouch lithium-ion batteries used for semi-automated construction of batteries using thermal pressing and charging/discharging features while thermal controlling, fully employing intelligent temperature control to realize productive battery manufacture and quality control.

spot welding machine for lithium ion battery

Core Functional Features

Smart Thermal Pressing with Accurate Temperature Control

Dynamic pressure control: Range of 100kg.f - 2000kg.f with a tolerance of ±2% (when ≥1000kg.f) designed for cells 5-13mm thick to ensure uniform loading on cells for sufficient formation.

Optimized heating system: Consisting of a heating wire in the aluminum plate, max temperature of 90℃ and interlayer temperature difference of ≤±2℃. 30 minutes of time from room temperature to 60℃ stabilized the battery for formation.

Dual safety protection: Automatic shut off if system temperature is exceeded and smoke detector, as measured time is ≤ 1 second if either occurs or is in danger.

High Precision Testing

Wide range charging and discharging current: Product supports a range of 10mA - 10A to accommodate large developmental changes of fast-charging battery application works. As a Lithium Ion Battery Tester, testing voltage accuracy is ±0.1% FS and current accuracy is ±0.1% FS built into the flows.

Four-value precision measurement: Four-wire avoids current input resistance conflicts while measuring contact resistance <1mΩ for improved outcomes of test data.

Energy regeneration technology: Charging efficacy ≥70% and discharging efficacy ≥60%. Results in saving over 30% of electricity bills yearly when compared to existing technology, which lowers overall battery production costs.

Automated Production Process

Efficient material handling: Automatic motive material by the overhead crane, 960 channels work at the same time resulting in 4800 units each workday output per line.

Intelligent vision inspection: Tab position accuracy of ≤0.2mm while obtaining defective products such as reverse connections and short circuit collecting the cutoffs.

MES system compatibility: Upload real time over 20 parameters for full-process traceability during production for both quality monitoring and process improvement.

Technical Parameter Comparison

Application Scenarios

Mass produce of high nickel ternary batteries: Producing SEI film under high temperature and high-pressure conditions making it better.

R&D of pouch batteries: Working on non-reversible to imitate pressure in the verification process to improve for new types of batteries configuration.

Developing special processes: Working on ultra-thin (5mm) cells to thick (13mm) cells for testing too.

Consistency improvement project: Correlation analysis of pressure, temperature and capacity process for optimization.

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Shengchuang Intelligent Technology (Guangdong) Co., Ltd

 Audited supplier

7 month

Address: Guangzhou, China

Main Product: Battery Formation Equipment, lithium cell tester, battery life tester, Battery Assembly, Battery Testing System , battery discharge tester

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