Christmas Glass Ball Production Process and Product Parameters
1、 Production process
（1） Design plate making
1. Creative concept: Our professional design team combines current Christmas trends with customer needs, using 3D modeling software to design the appearance of Christmas glass balls, incorporating classic Christmas elements such as snowflakes, reindeer, Santa Claus, etc., to create unique and festive patterns and shapes.
2. Plate making output: After completing the design, high-precision laser plate making technology is used to convert the pattern into the mesh roller or plate required for printing, ensuring clear pattern details and smooth lines, laying the foundation for subsequent printing.
（2） Glass ball production
1. Raw material preparation: Select high-purity and highly transparent glass raw materials, mix them according to strict formulas to ensure the quality and stability of the glass balls.
2. Blowing/Pressing: Experienced craftsmen use blowing techniques to blow glass raw materials into round and full spheres; Or use molds to press and produce glass balls in specific shapes, such as hearts, stars, etc., to meet diverse needs.
3. Grinding and Polishing: Fine grinding and polishing are carried out on the formed glass balls to remove surface burrs and defects, making their surface smooth like a mirror and enhancing the overall texture.
（3） Printing Decoration
1. Screen printing: The pattern after plate making is transferred to the surface of the glass ball through screen printing technology, using environmentally friendly ink, with bright and long-lasting colors that do not fade. Single color or multi-color printing can be carried out according to customer requirements to achieve rich visual effects.
2. Hot stamping/silver stamping: Based on the printed pattern, hot stamping and silver stamping techniques are used to add metallic luster to the glass ball, highlight the luxurious texture, and make the product more attractive in Christmas decoration.
3. Hand drawn embellishment: For high-end customized products, professional artists decorate them by hand drawing, adding unique details such as sequins, glitter, etc., to create a unique Christmas glass ball.
（4） Interior Decoration
1. Filler addition: Fill the interior of the glass ball with colorful sequins, snowflakes, small bells, and other decorative elements, which are lively and elegant when shaken, adding fun and ornamental value.
2. Scene creation: Based on the design theme, arrange miniature Christmas scenes inside the ball, such as snowmen, Christmas trees, cottages, etc., with lighting effects to create a warm and romantic festive atmosphere.
（5） Assembly and packaging
1. Hanging rope installation: Install a sturdy hanging rope or hook on the top of the glass ball for easy hanging decoration. There are various materials for hanging ropes, including ribbons, metal chains, etc., which can be selected according to the product style.
2. Quality inspection: Conduct strict quality inspections on finished products, checking the printing quality of patterns, the integrity of glass balls, the firmness of internal decorations, etc., to ensure that each product meets high-quality standards.
3. Packaging and warehousing: use shockproof and scratch resistant packaging materials, such as foam boxes, flannelette bags, etc. to separately package the glass balls, and then put them in a unified box for warehousing to ensure that the products are intact during transportation.
2、 Product parameters
Parameter details:
Specification size diameter: 40mm, 60mm, 80mm, 100mm; Special sizes can be customized
Material main body: high borosilicate glass; Ink: Environmentally friendly UV ink; Hanging ropes: ribbons/metal chains/hemp ropes, etc
Colors can be customized, with regular colors including red, green, blue, gold, silver, etc
Various process combinations such as screen printing, hot stamping/silver stamping, hand drawing, relief, frosted, etc
Weight 40mm: about 15g; 60mm: about 30g; 80mm: about 50g; 100mm: about 80g (due to slight differences in process)
Single package into foam box, 12 pieces/medium box, 48 pieces/box; Can provide customized packaging solutions
Applicable scenarios include Christmas decoration, holiday gifts, home decoration, commercial window displays, etc
Under normal use, the pattern remains bright and the glass ball is undamaged, and can be used for more than 5 years
