100KVA Custom Spot Welding Machine: The industry benchmark for customized high-power welding solutions
In the field of industrial welding, in the face of diverse workpiece materials and complex welding requirements, the power output and customization capabilities of equipment have become the core competitiveness. The 100KVA Custom Spot Welding Machine, with its powerful 100KVA power reserve and flexible customization configuration, demonstrates outstanding performance in various welding scenarios, and its advantages are particularly significant when compared with other welding equipment.
Compared with the Friction Welding Machine that generates heat through friction, this high-power spot welding machine does not rely on continuous frictional pressure. When welding difficult-to-weld materials such as thick steel plates and high-strength alloys, it can achieve welding through an instantaneous large current output, avoiding surface damage to the workpiece caused by excessive friction time. Control the heat-affected zone of thick plate welding to the minimum range. As a professional upgraded and customized version of the Spot Welding Machine, it breaks through the power limitations of traditional general-purpose spot welding machines. It can customize the shape of the welding head, welding program and pressure parameters according to the requirements of different workpieces, easily handling the spot welding needs of irregular-shaped workpieces and special materials. The strength of the weld point is increased by more than 25% compared with standard equipment.
Facing the Butt fixation requirements of large workpieces, traditional Butt Welding machines focus on overall seam Welding. However, the 100KVA Custom Spot Welding Machine, with its high power output and customized workpieces, can perform multi-point reinforcement welding at the butt joint. The butt strength is increased by 40% through evenly distributed weld points, making it particularly suitable for the assembly and welding of heavy machinery frames and steel structural components. Unlike the Seam Welding Machine that pursues continuous sealed weld seams, it focuses on the point reinforcement of key nodes. While ensuring structural strength, it does not increase the risk of workpiece deformation due to continuous welding. It is suitable for the welding of precision mechanical parts with high dimensional accuracy requirements.
Although the Laser Welding Machine for Steel Ring, which focuses on steel ring welding, has extremely high precision, it has problems of low efficiency and high cost in the spot welding reinforcement of thick-walled steel rings. This 100KVA custom spot welding machine, through an optimized current waveform, can achieve efficient welding at the connection points of thick-walled steel rings, and can stably complete the welding of over 300 weld points per hour. For the Stud fixation requirements on the workpiece surface, although it does not have the dedicated stud Welding function of the Stud Welding Machine, its customized auxiliary positioning device can cooperate with the welding head to complete the multi-point reinforcement welding around the stud, ensuring that the pull-out force of the stud after installation meets the industrial standard.
From the Welding of chassis components in automotive manufacturing to the assembly of structural parts in construction machinery, from the Spot welding of precision parts in aerospace to the thick plate connection of heavy equipment, the 100KVA Custom Spot Welding Machine, with its high power output, customized configuration and stable welding quality, To become an all-round solution in the field of industrial welding, providing reliable technical support for all kinds of complex welding requirements, and making every customized weld point a solid guarantee of quality.
Advantage & Feature:
*Machine body of thick steel sheet, not easy to deformation Secondary electric conduction parts is style of upper insulation, to avoid short current accident caused by Scrap iron or workpiece.
*Microcomputer control, accuracy and steady, Can store 15 sets welding schedules, to suit different specification products
*Controller can automatically compensate current, to make welding steady. Some material can be preheat or temper.
*Water cooling transformer: Use silicon sheets of 15000 gauss permeability to pile up. There is cooling water in inside, using full copper alloy core, reducing impedance, improving the utilization of power, 20% duty cycle to ensure the requirement of long time welding, big output power. The useful lifetime is longer, noise is smaller, struc-
ture is more compact and reasonable.
*Fast solenoid valve, making welding speed faster, thereby the productivity is higher, therefore decreasing cost.
*Cylinder adopt high accurate, anti-friction hard material, which is duralumin, without rust, lower friction, lower noise and loading is faster, thereby reducing the weld spatter.
