1. Product Definition & Function
TheMarine K3VL140 Hydraulic Pumpis avariable-displacement swashplate axial piston pumpdesigned by Kawasaki Heavy Industries (Japan) specifically for high-pressure hydraulic systems in marine and offshore engineering equipment. Its primary function is to convert mechanical energy into hydraulic energy via engine or motor drive, providing stable high-pressure oil supply for marine deck machinery (e.g., winches, capstans), steering gear systems, deck cranes, or propulsion-assist devices.
• Key Features:
• Variable Displacement: Adjusts flow rate via swashplate angle modulation to meet varying loads.
• High-Pressure Design: Rated pressure up to 35 MPa (40 MPa peak), suitable for heavy-duty marine applications.
• Compact Structure: Integrated design minimizes space occupation for confined engine rooms.
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2. Structural Composition & Working Principle
Core Components
1. Cylinder Block & Piston Assembly:
• Features 9 precision axial pistons with swashplate-driven reciprocation for oil suction/compression.
• Piston surfaces are hard-chrome plated for enhanced wear and corrosion resistance.
2. Swashplate & Variable Mechanism:
• Swashplate angle adjusted hydraulically or manually to vary piston stroke and displacement.
• Rapid variable response (<0.3 seconds) for dynamic load adaptation.
3. Port Plate & Sealing System:
• Bimetallic port plate optimizes oil distribution and minimizes leakage.
• Dynamic seals (e.g., V-rings) prevent high-pressure oil leakage, with a lifespan exceeding 8,000 hours.
4. Bearing & Lubrication System:
• Roller bearings support radial and axial loads on the main shaft.
• Integrated lubrication channels enable self-priming via hydraulic oil circulation.
Working Principle
• The input shaft rotates the cylinder block, driving pistons in a reciprocating motion via the swashplate.
• Pistons retract to draw in low-pressure oil and extend to compress oil to the high-pressure outlet.
• The variable mechanism adjusts swashplate tilt to regulate displacement (0–140 cc/rev), enabling precise flow/pressure control.
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3. Technical Specifications (Standard Model)
【表格】
Parameter Value
Model K3VL140
Displacement Range 0–140 cm³/rev (adjustable)
Rated Pressure 35 MPa (continuous)
Peak Pressure 40 MPa (short-term)
Speed Range 600–2,500 rpm
Flow (@1,800 rpm) 252 L/min (max displacement)
Weight ~120 kg (with variable mechanism)
Media Mineral-based hydraulic oil (ISO VG46/68)
Operating Temp. -20°C to +80°C (oil temperature)
Protection Class IP55 (dust/water resistant)
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4. Typical Applications
Marine Sector
• Deck Machinery: Hydraulic drive for winches, capstans, and deck cranes.
• Steering Systems: Provides high-pressure oil for rudder blade actuation, ensuring navigational stability.
• Propulsion Assist: Integrates with controllable-pitch propeller (CPP) systems to optimize thrust efficiency.
• Specialized Operations: Deep-sea drilling vessel rig lifting, ROV (Remotely Operated Vehicle) deployment for research ships.
Other Sectors
• Construction Machinery: Hydraulic power source for excavators and cranes (requires land-based adaptation).
• Industrial Equipment: Hydraulic systems for injection molding and die-casting machines (customized parameters needed).