1. Product Definition & Function
TheFRL Unit(Filter-Regulator-Lubricator) is a core pre-treatment device in pneumatic systems, integrating three functional modules:
• Filter: Removes moisture, oil contaminants, and solid particles (typical filtration精度: 5–40μm) from compressed air to prevent downstream component contamination.
• Regulator: Stabilizes output pressure (adjustable range: typically 0.5–10 bar) to meet the requirements of various pneumatic equipment.
• Lubricator: Injects atomized lubricating oil proportionally to extend the service life of actuators (e.g., cylinders, solenoid valves).
IMI NorgrenFRL units are renowned for high reliability, modular design, and low-temperature adaptability (select models), complying with international standards such as ISO/DIN.
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2. Key Technical Specifications
【表格】
Parameter Typical Range Notes
Port Size 1/4" ~ 2" NPT/G Supports NPT (American tapered pipe thread) or G (British parallel thread).
Operating Pressure 0.1–16 bar (up to 25 bar for some models) Verify minimum startup temperature for low-temp models.
Filtration Rating 5μm / 25μm / 40μm Optional automatic drain valves available.
Pressure Regulation 0.5–10 bar (adjustable) Equipped with pressure gauges or digital displays (smart models).
Lubrication Rate 0.1–12 ml/8h (adjustable) Requires ISO VG32 pneumatic-specific oil.
Material Aluminum alloy (body) / Polycarbonate (bowl) Explosion-proof stainless steel options available.
Ambient Temperature -10°C to +60°C (standard) Low-temp models extend to -40°C (specify when ordering).
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3. Modular Design Features
• Build-Block Assembly: Individual modules (F/R/L) can be disassembled for field replacement or upgrades.
• Mounting Options:
• Vertical Installation(recommended): Facilitates drainage and reduces oil mist deposition.
• Horizontal Installation: Requires drain valves for space-constrained applications.
• Accessory Options:
• Pressure Switches: Monitor output pressure and provide feedback signals.
• Soft-Start Valves: Prevent system shock during startup.
• Filter Blockage Alarms: LED indicators or electrical signal outputs.
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4. Typical Applications
• Industrial Automation: Pneumatic grippers, cylinder-driven systems.
• Food & Beverage Packaging: Stainless steel filter modules for sterile environments.
• Cold Chain Logistics: Low-temp FRLs for refrigerated warehouse doors and conveyors (-40°C models).
• Energy Sector: Natural gas compression stations (ATEX-certified models).
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5. Selection Guide
1. Flow Rate Matching: Select FRL port size based on the system’s maximum air consumption (e.g., 1000 L/min).
2. Pressure Rating: Confirm regulation range covers equipment requirements (e.g., 6 bar for cylinders).
3. Environmental Adaptability:
• High-humidity environments: Opt for automatic drain valves.
• Corrosive gases: Choose 316L stainless steel.
4. Certification Requirements: ATEX (explosion-proof), CE (EU), UL (North America), etc.
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6. Maintenance & Troubleshooting
• Daily Checks:
• Drain valve blockage (manual drainage daily).
• Pressure gauge stability.
• Lubricator oil level (refill every 200 hours).
• Common Faults:
• Pressure Fluctuations: Check regulator spring or clogged filter.
• Insufficient Lubrication: Adjust oil flow or replace lubricator element.
• Air Leaks: Inspect seal degradation or loose threads.