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Cordless Drill Injection Mold Customization - Precision Solutions for Durability
Cordless drill housings demand high impact resistance, wear resistance, and precise dimensional fit for internal components. Mold customization must balance structural stability and mass production efficiency. This article addresses industry pain points to deliver targeted precision mold solutions.
I. Core Issues: Customization Difficulties of Cordless Drill Molds
Drill housings require impact resistance (IZOD ≥ 50J/m), precise tolerance (≤±0.02mm) for part assembly, and wear-resistant surfaces. Ordinary molds suffer from short service life, demolding issues for curved grips, and flow marks on thick-walled structures, affecting product reliability.
II. Problem Analysis: Root Causes & Core Demands
Root causes include: inadequate mold material wear resistance, mismatched parting lines for curved grips, and lack of MOLDFLOW simulation leading to uneven filling. Core demands: durable molds, fast delivery, compliance with international standards, and cost control for mass production.
III. Solutions: Full-Process Precision Customization
1. Standardized Design & Simulation
We adhere to DEM, HASCO, MISUMI, and MoldPro standards, supporting STP, STEP, X_T, DWG, DXF formats. Modeling via NX, CAD, PROE, SOLIDWORKS, plus MOLDFLOW simulation to optimize filling paths and avoid thick-wall shrinkage.
2. Mold & Plastic Material Selection (Table)
|
Mold Material |
Characteristics |
Compatible Plastics |
Drill Application |
|
718/738 |
Pre-hardened, 500k+ cycles, easy machining |
ABS, PC/ABS |
Standard drill housings |
|
8407/SKD61 |
High wear resistance, heat-resistant |
PA+GF30 |
Heavy-duty drill casings |
|
P20 |
Cost-effective, 300k+ cycles |
HIPS |
Entry-level drill grips |
|
Beryllium Copper |
Fast heat dissipation, anti-shrinkage |
All drill plastics |
Thick-walled drill heads |
3. Delivery & Testing Assurance
Terms: EXW. Molds packaged in fumigated wooden cases. Delivery cycle: 22-32 days; T1 testing completed in 2-3 days for quick iteration. Injection materials: FDA/ROHS-certified ABS, PC/ABS, PA+GF.
IV. Customization Results: Durability & Efficiency
Mold precision reaches ±0.02mm, surface roughness Ra≤0.08μm. 8407-material molds last 800k+ cycles; mass production yield stabilizes at 99.5%+. The solution balances drill housing durability and mass production cost-effectiveness.
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Main Product:
Plastic Mold,
Die Casting Mold,
overmoulding,
Automobile mold,
Outdoor sports mold,
Precision part processing
