1. Product Overview
PSVL-36CG Hydraulic Pump Assembly
A variable-displacement axial piston pump designed specifically for theKubota U-185 Mini Excavator, featuring integrated load-sensing (LS) and pressure compensation (PC) functions for efficient hydraulic power delivery in compact construction machinery.
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2. Key Technical Specifications
【表格】
Parameter Details
Model PSVL-36CG
Compatible Models Kubota U-185 (Serial Number Range: KX185-XXXXXX to KX185-YYYYYY)
Displacement 36 mL/rev (±3%)Max Displacement Mode: 38.5 mL/rev
Rated Pressure 24 MPa (3,480 psi) continuous28 MPa (4,060 psi) peak (10-sec duration)
Speed Range 800–2,800 rpm (Optimal Efficiency: 2,200 rpm)
Control Type Dual-Mode: Load-Sensing (LS) + Pressure Compensation (PC)
Rotation Counter-Clockwise (CCW, viewed from shaft end)
Port Specifications - Inlet: SAE #8 O-ring (9/16"-18 UNF)- Outlet: SAE #10 O-ring (3/4"-16 UNF)- Drain: M12×1.5 Straight Thread
Weight 12.8 kg (with control valve block)
Noise Level ≤78 dB(A) (ISO 3744 compliant, measured at 1m distance)
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3. Structural & Material Details
• Pump Body:
• Material: Ductile Iron (QT500-7), coated with Dacromet (≥1,000-hour salt spray resistance).
• Internal Flow Path: Dual-helix groove design, pressure loss ≤0.6 MPa @ 24 MPa output.
• Piston Assembly:
• Piston Diameter: 14 mm (hardened via high-frequency induction, surface hardness HRC 58-62).
• Slipper Material: Copper-based alloy (CuSn10) with self-lubricating coating.
• Control Valve Block:
• Integrated Pressure Compensation Valve (adjustable range: 16–24 MPa) and Load-Sensing Valve (response time ≤50 ms).
• Sealing System:
• Shaft Seal: PTFE lip seal (temperature range: -40℃~+150℃).
• Port Seals: HNBR O-rings (ASTM D2000 compliant).
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4. Performance Features
• Energy Efficiency:
• Volumetric Efficiency ≥91% (at 24 MPa), Mechanical Efficiency ≥88%.
• Standby power consumption reduced by 30% (via LS pressure cutoff).
• Contamination Resistance:
• Built-in 15 μm metal mesh filter, tolerates ISO 18/15 contamination level (NAS 6).
• Compact Design:
• Axial length of 210 mm, optimized for U-185’s narrow engine compartment.
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5. Compatible Hydraulic System
5.1 Fluid Requirements
• Type:
• Recommended: ISO VG32 anti-wear hydraulic oil (Kubota UDT Fluid).
• Alternatives: Mobil DTE 21 Ultra or Shell Tellus S2 M 32.
• Viscosity Range:
• Operating Temperature: -20℃~+80℃ (viscosity 10–300 cSt).
• Filtration Precision:
• Return Filter: ≥10 μm (prevents metal particle damage to pistons).
5.2 Electrical Interface (if applicable)
• Proportional Valve Control:
• Signal Type: 0–5 VDC (linear control).
• Max Current: 200 mA (with built-in overload protection).
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6. Installation & Commissioning Guide
6.1 Installation Steps
1. Alignment:
• Use 6 mm diameter dowel pins to align pump body with engine flange (tolerance ±0.1 mm).
2. Bolt Tightening:
• Cross-tighten bolts in three stages to 55 N·m (verify with torque wrench).
3. Pipe Connection:
• Position inlet port downward (avoid air entrapment), outlet port at 3° upward incline (facilitates air bleeding).
4. Drain Line Setup:
• Independent drain return to tank, backpressure ≤0.5 bar.