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As a core packaging solution for global manufacturing, logistics, and agriculture, our pallet customization service delivers highly adaptive warehousing and transportation carriers through professional injection mold development. Specializing in end-to-end customization of industrial pallet injection molds, we ensure every pallet meets rigorous standards for strength, weather resistance, and personalized functionality—empowering businesses to optimize supply chain efficiency and reduce operational costs.
• Flexible Dimension Adaptation: Supports mold development for small component pallets (500×300mm) to large heavy-duty pallets (2000×1500mm), with dimensional tolerance controlled within ±0.5mm
• Structural Reinforcement Design:
▶ Built-in rib structures (spacing ≤100mm) enhance load capacity (static load ≤5 tons, dynamic load ≤1.5 tons)
▶ Anti-slip surface texture (surface roughness Ra≤1.6μm) minimizes cargo slippage risk
▶ Low-temperature resistance (-40℃ anti-brittleness treatment for cold chain applications)
|
Material Type |
Core Characteristics |
Typical Applications |
Service Life |
|
HDPE (High-Density Polyethylene) |
Chemical resistance, impact resistance |
Chemical raw material transport pallets |
5-8 years (normal conditions) |
|
PP (Polypropylene) |
Wide temperature range (-20℃~120℃) |
Food & pharmaceutical storage pallets |
100,000+ cycle uses |
|
PCR (Post-Consumer Recycled Plastic) |
Environmental certification (e.g., FDA food contact grade) |
Recyclable logistics pallets |
3-5 years (recycling rate ≥70%) |
• DFM Feasibility Analysis: Proactively identifies structural risks (e.g., insufficient draft angle, uneven wall thickness), reducing trial mold costs by 30%
• Smart Production Tracking: Real-time monitoring of mold temperature (±1℃) and injection pressure (±5%), ensuring first-pass yield ≥95%
• Lifecycle Services: Annual mold maintenance packages, 24-hour replacement for wear parts
• Technical Alignment: Confirm dimensions (length×width×height tolerance ±0.3mm), load requirements (static/dynamic load parameters), and usage environment (temperature/humidity/chemical exposure) via 3D drawings/samples
• Material Recommendations: Provide 3 tailored solutions based on ASTM standards (e.g., high-wear resistance, low-temperature resistance, eco-friendly options)
• Structural Design: Optimizes gate positions using Moldflow to reduce weld line risks by 70%
• Manufacturing Process: Five-axis CNC precision machining (accuracy ±0.01mm), heat treatment for critical components (hardness HRC48-52)
• Trial Mold Testing: Provides 3D scanning report (dimension deviation ≤±0.1mm) and load test videos (1.5x rated load sustained for 24 hours without deformation)
• Compliance Certification: Issues CE, FDA, ISO 13485 (medical-grade pallets), and other relevant certifications
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