1. Product Overview
TheAT331223 Tandem High-Pressure Gear Pumpis a dual-pump串联 (tandem) hydraulic gear pump designed for industrial and agricultural machinery requiring high flow and pressure outputs, such as loaders, excavators, and road rollers. Its tandem structure enables dual-stage pressure or flow叠加 (superposition) under a single input, meeting complex hydraulic system demands.
2. Technical Specifications
【表格】
Parameter Description
Model AT331223 (tandem dual-pump configuration)
Displacement Single pump: 16.56 cm³/rev (total 33.12 cm³/rev in tandem mode)
Rated Pressure 25 MPa (continuous operation)
Peak Pressure 31.5 MPa (short-term allowable)
Speed Range 600–2,500 rpm (optimal efficiency: 1,500–2,000 rpm)
Flow Range 10–83 L/min (variable with speed)
Weight Approx. 12 kg (including mounting flange)
Fluid Mineral-based hydraulic oil (viscosity grade ISO VG 32–68), -20°C to +80°C
Ports SAE O-ring ports (#10 or #12, configurable)
3. Structural Features
• Tandem Dual-Pump Design:
• Two gear pumps coaxially connected in series, with the primary pump driving the secondary pump for pressure/flow superposition.
• Ideal for staged pressure supply (e.g., pilot control + main circuit).
• High-Precision Gear Pair:
• Helical or herringbone gears reduce noise (≤75 dB) and pulsation.
• Gear surfaces carburized and quenched to HRC58-62, improving wear resistance by 30%.
• Integrated Relief Valve:
• Built-in overflow valve prevents overpressure (adjustable, default 28 MPa).
• Sealing System:
• Dual-lip fluororubber shaft seals prevent leakage; O-rings seal casing joints.
4. Performance Advantages
• High-Pressure Output:
• Tandem operation achieves 31.5 MPa, suitable for heavy-duty lifting/rotating.
• Stable Flow:
• Gear meshing precision ensures ≤5% flow pulsation for precise hydraulic control.
• Energy Efficiency:
• Volumetric efficiency ≥92%, mechanical efficiency ≥90%, total efficiency ≥83% (at 2,000 rpm).
• Compact Design:
• Axial length reduced by 40% vs. parallel dual-pump setups, saving installation space.
5. Applications
• Construction Machinery:
• Loader boom/bucket hydraulic systems.
• Excavator swing motor supply.
• Agricultural Machinery:
• Combine harvester header lift/thresher drive.
• Tractor rear suspension systems.
• Industrial Equipment:
• Injection molding machine clamping units.
• Die-casting machine platen movement.
6. Installation & Maintenance
• Installation Requirements:
• Align pump shaft with driver motor (coaxiality error ≤0.05 mm) to avoid vibration.
• Equip hydraulic system with filters (≤10 μm) and coolers (oil temp ≤65°C).
• Maintenance Schedule:
• Inspect oil cleanliness every 500 hours; replace hydraulic oil if needed.
• Replace shaft seals and bearings every 2,000 hours (if leakage/noise occurs).
• Troubleshooting:
• Insufficient Flow: Check gear wear, inlet blockage, or low speed.
• Excessive Noise: Investigate gear misalignment, bearing damage, or air ingestion.
• Leakage: Replace seals or inspect casing for cracks.
7. Selection Guidelines
• Pressure Priority: Choose tandem configuration for systems requiring >25 MPa continuous pressure; adjust relief valve settings accordingly.
• Flow Matching: Calculate total flow (Q = displacement × speed ÷ 1,000) based on cylinder/motor requirements.
• Environmental Adaptation:
• High-temperature (>60°C) operations: Use heat-resistant fluororubber seals.
• Cold starts (<-20°C): Preheat hydraulic oil to ≥10°C.