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Sichuan Suohaipu Isostatic Pressing Technology & Equipment Co., Limited

 6 month year

Product details

CIP D630 X H2000/400MPA - Advanced Material Pressing for Ultra-High Pressure Powder Compaction

Product Overview

The CIP D630 X H2000/400MPA Cold Isostatic Press (CIP) is Hongnuo’s flagship solution engineered for 400MPa ultra-high isostatic pressure compaction, specializing in Advanced Material Pressing, Metal Alloy Pressing, and Powder Metallurgy Pressing. Boasting a large working cylinder of Ø630mm × H2000mm, this equipment applies uniform isotropic static pressure to powder/prefabricated billets sealed in flexible molds via liquid medium at room temperature—eliminating defects like uneven density and internal stress that plague traditional molding processes.

Designed for high-end R&D and large-scale industrial production, it delivers exceptional densification for metal alloys, powder metallurgy components, and advanced materials, producing oversized, complex-shaped green parts with superior mechanical performance and laying a solid foundation for high-temperature sintering.

Product Features & Core Advantages

Unmatched Uniform Compaction at 400MPa Extreme Pressure

Our proprietary true isostatic pressing technology (core to Advanced Material Pressing and Powder Metallurgy Pressing) ensures pressure is evenly transmitted to every part of oversized workpieces—even those with deep holes or complex geometries. Key benefits:

Ultra-low density deviation (surface to core ≤ 0.2%) under 400MPa pressure
55% reduction in sintering deformation/cracking risk for metal alloy components
≥99% product qualification rate for batch production of powder metallurgy parts

Industry-Tailored Adaptability for Metal Alloy & Powder Metallurgy

As a specialized Metal Alloy Pressing system, it is optimized for core material sectors with precision tuning:

Metal alloys: High-strength titanium alloys, nickel-based superalloys (via Metal Alloy Pressing optimized pressure curves)
Powder metallurgy: High-density iron-based, copper-based PM components (specialized Powder Metallurgy Pressing medium compatibility)
Advanced materials: Ceramic matrix composites, refractory metal powders (precision Advanced Material Pressing ramp rates)
Other materials: Hard alloys, isotropic graphite, rare earth permanent magnets

Robust Core Design for 400MPa Extreme Pressure

Working cylinder: Forged 4340 high-strength alloy steel with vacuum heat treatment (service life ≥ 15 years)
Precision sealing technology: Zero leakage under continuous 400MPa pressure cycles for Ø630×H2000mm cylinder
Multi-layer safety protection: Automatic overpressure relief, mechanical interlocks, electronic access control, emergency stop, pressure anomaly alarm

Intelligent & Efficient Operation Experience

Fully automatic PLC control with 12-inch touchscreen HMI (multilingual: English/Spanish/German/French)
Store/call 120+ pressure programs (pre-optimized for Metal Alloy Pressing and Powder Metallurgy Pressing)
Real-time pressure curve display, ISO 9001-compliant data logging and fault diagnosis for oversized workpiece processing
Automatic mold positioning: Reduces loading time by 25% for H2000mm large workpieces

How to Operate the Equipment

Standard operating steps for Advanced Material Pressing (CIP D630 X H2000/400MPA) – adaptable for Metal Alloy Pressing and Powder Metallurgy Pressing:

Preparation: Seal powder/prefabricated billet in reinforced high-pressure mold (for oversized parts); select medium (water-based emulsion for Powder Metallurgy Pressing, specialized oil for metal alloys).
Loading: Use automatic positioning system to place mold into Ø630×H2000mm cylinder, ensuring no pressure bias.
Parameter Setting: Input target pressure (max 400MPa), holding time and depressurization rate via HMI (pre-set programs for Advanced Material Pressing available).
Automatic Cycle: Initiate operation – system completes pressurization, holding and depressurization autonomously for large workpieces.
Unloading: After pressure relief and safety confirmation, use mechanical arm to remove compacted oversized workpiece.
Post-Operation: Inspect equipment, clean cylinder and log data for quality traceability.

Application Scenarios

Metal Alloy Pressing (Core Application)

High-performance alloys: Titanium alloy structural parts for aerospace, nickel-based superalloys for gas turbines
Wear-resistant alloys: Oversized alloy rollers for heavy machinery, high-strength steel components for automotive

Powder Metallurgy Pressing (Key Application)

Industrial PM parts: Large iron-based PM gears, copper-based electrical contacts for power equipment
Precision PM parts: High-density powder metallurgy components for medical devices

Advanced Material Pressing (Focus Application)

Composite materials: Ceramic matrix composites (CMCs) for aerospace engines, metal matrix composites (MMCs) for lightweighting
Refractory materials: Ultra-high density refractory metal powders (tungsten, molybdenum) for nuclear energy

Other Industry Applications

Hard alloy industry: Oversized carbide molds, wear-resistant hard alloy parts
Graphite industry: Large isotropic graphite blocks for semiconductor manufacturing

Technical Specifications

Equipment Type: Cold Isostatic Press (CIP) - Advanced Material Pressing / Metal Alloy Pressing System
Model: CIP D630 X H2000/400MPA
Working Pressure Range: 100-400MPa (full customizable)
Working Cylinder Size: Ø630mm (diameter) × H2000mm (height); customizable to Ø200-Ø1500mm / H500-H2600mm
Pressure Medium: Water-based emulsion (powder metallurgy/advanced materials) or specialized hydraulic oil (metal alloys)
Control System: Fully automatic PLC control, 12-inch touchscreen HMI (multilingual support)
Pressure Accuracy: ±0.5MPa (critical for Powder Metallurgy Pressing)
Core Material: Working cylinder – forged 4340 high-strength alloy steel
Safety Standards: Compliance with EU PED 2014/68/EU, ASME BPVC, ISO 13849, OSHA (US)

Benefits for Customers

Superior Material Performance: Optimized pressure curves for Metal Alloy Pressing and Advanced Material Pressing deliver industry-leading density and mechanical strength.
Cost Optimization: Reduce post-processing allowances by 35% and downtime by 40% for oversized parts, lowering total production costs by 22-30%.
Quality Consistency: Uniform densification meets strict standards (aerospace, nuclear energy, medical device grade) for powder metallurgy components.
Long-Term ROI: Core cylinder lifespan ≥15 years; annual equipment failure rate ≤0.2%.
Full Lifecycle Support: End-to-end service (scheme design, installation, process optimization for Powder Metallurgy Pressing, after-sales maintenance).

Certifications and Compliance

CE Certification (EU Machinery Directive 2006/42/EC & Pressure Equipment Directive 2014/68/EU)
ISO 9001:2015 Quality Management System Certification
ASME Pressure Vessel Certification (optional for North American markets)
Compliance with GB/T 150 (China) pressure vessel safety standards

Customization Options

Our CIP D630 X H2000/400MPA offers flexible customization for industry-specific needs:

Material-Tailored Configurations: Optimize for Metal Alloy Pressing (high-density compaction) or Powder Metallurgy Pressing (precision pressure control).
Pressure Customization: Adjust range (100-400MPa) for specialized Advanced Material Pressing (e.g., ultra-high density refractory metals).
Cylinder Customization: Non-standard diameter/height (e.g., H2200mm) for extra-large advanced material components.
Control System Upgrades: Integrate MES/ERP for factory-wide data management or add 24/7 remote monitoring.
Accessory Customization: Custom molds, mechanical loading arms, and medium filtration systems for metal alloy/powder metallurgy materials.

Production Process & Quality Control

Material Sourcing: Certified 4340 alloy steel for core components; 100% incoming inspection with ultrasonic flaw detection.
Precision Manufacturing: CNC machining (±0.05mm tolerance) + vacuum heat treatment for H2000mm oversized cylinders.
Assembly & Calibration: Skilled technicians assemble components; multi-stage pressure calibration (0-400MPa) for Metal Alloy Pressing and Powder Metallurgy Pressing.
FAT Testing: 120-hour continuous 400MPa cycle test + full safety interlock validation for oversized cylinder operation.
Documentation: Provide comprehensive test reports, compliance certificates and multilingual operation/maintenance manuals.

Customer Testimonials and Reviews

US Aerospace Component Manufacturer: "Hongnuo’s Metal Alloy Pressing system (CIP D630 X H2000/400MPA) produces titanium alloy parts with 99.2% yield, and their tensile strength increased by 20%."
German Powder Metallurgy Supplier: "The Powder Metallurgy Pressing configuration delivers uniform density across H2000mm PM gears, meeting our automotive industry standards perfectly."
Chinese Advanced Material Producer: "As a dedicated Advanced Material Pressing solution, this machine enabled us to produce nuclear-grade tungsten powder components with ultra-high density at 400MPa."

FAQ - Frequently Asked Questions

Q: What makes this equipment suitable for 400MPa ultra-high pressure and oversized cylinder operation?
A: The working cylinder is forged from 4340 alloy steel with vacuum heat treatment, paired with specialized high-pressure sealing for oversized structures—ensuring safe, leak-free operation at 400MPa for long cycles.
Q: How long is the delivery time for CIP D630 X H2000/400MPA?
A: Standard models: 12-14 weeks; customized Advanced Material Pressing/Powder Metallurgy Pressing configurations: 16-22 weeks (per complexity).
Q: Do you provide training for Metal Alloy Pressing operation with oversized workpieces?
A: Yes – 3 days of on-site training for oversized cylinder operation, plus 12 months of free multilingual online technical support.
Q: What is the maintenance cycle for the 400MPa H2000mm cylinder?
A: Quarterly pressure calibration, semi-annual seal replacement, full inspection every 5 years – we provide a spare parts kit for oversized components.
Q: Can this equipment integrate with automated production lines?
A: Absolutely – compatible with robotic loading/unloading, conveyors and automated quality inspection for mass production of metal alloy/powder metallurgy parts.

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Sichuan Suohaipu Isostatic Pressing Technology & Equipment Co., Limited

 Audited supplier

6 month

Address: Chengdu, China

Main Product: cold isostatic press machine, hot isostatic press machine, CIP, HIP

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