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How It Works:
The working principle of a wave spring is similar to that of a compression spring; it resists axial compressive forces. When subjected to an axial load, the crests and valleys flatten, absorbing energy and generating a counteracting force. Once the external force is removed, the spring returns to its original shape due to the material's elasticity.
Key Features:
Space Saving: Its greatest advantage. It can save up to 50% of space compared to coil springs within the same installation space (bore and shaft diameter).
Uniform Load Distribution: Provides even spring force and a flat contact surface, helping to reduce wear on the housing bore or shaft.
Lightweight: Manufactured from flat wire stock, making it lighter than comparable coil springs.
Pre-load Capability: Can provide small pre-load forces, commonly used to eliminate axial play (endplay) in bearings or transmission components.
Variable Stiffness Design: Stiffness (linear or non-linear) can be tailored by changing parameters like the number of waves and wave height.
Common Applications:
Wave springs are widely used in fields requiring precision control, compact space, and lightweight design:
Bearing Pre-load: A classic application, used in precision machine tools, automotive transmissions, etc., to eliminate bearing axial play.
Aerospace: Where space and weight requirements are extremely high.
Medical Devices: In various precision instruments and equipment.
Electronics: Hard disk drives, connectors.
Valves and Pumps: Used as seals or to provide pre-load.
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Main Product:
Waveform spring,
Compression spring,
Tensile spring,
Torsion spring ,
Irregular-shaped spring,
Spring sheet
