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JH-05B Fully Automatic Single-Head Terminal Crimping and Housing Insertion Machine

8 month ago
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Product details
JH-05B Fully Automatic Single-End Crimping & Insertion Machine – 24 Terminals/Cycle, 2P-24P Tool-less Changeover
  • 24-wire simultaneous processing – 350-400 cycles/hr for electronic wires, 280-300 cycles/hr for ribbon cables

  • Compatible with 10 housing pitches – 0.8mm to 3.96mm, 2P-20P with tool-less changeover

  • Wire range AWG#32 to #18 – Length 25-800mm, cutting accuracy ±0.1mm + 0.1%

  • Integrated QC system – OK/NG auto-sorting with optional CCD vision and pressure inspection

  • Premium core components – Inovance/Leadshine servo, HIWIN guides, TBI screws, Airtac cylinders

  • Self-developed PLC – Touchscreen control, multi-machine networking capable

The JH-05B is a fully automatic single-end crimping and insertion machine designed for high-mix, high-volume wire harness processing. It processes up to 24 wires simultaneously, handling electronic wires and ribbon cables from AWG#32 to #18. With support for 10 housing pitches (0.8-3.96mm) and tool-less changeover from 2P to 24P, the JH-05B minimizes downtime for manufacturers serving automotive, home appliance, and industrial control sectors. Optional functions include twisting (4-12 levels), laser marking, and robotic loading.
 
Parameter Specification
Model JH-05B
Wire Range AWG#32 – AWG#18
Wire Length 25-800mm (customizable)
Cutting Accuracy ±0.1mm + 0.1% of length
Capacity (Electronic Wire) 350-400 cycles/hr @ ≤200mm, 24 terminals/cycle
Capacity (Ribbon Cable) 280-300 cycles/hr @ ≤200mm, 24 terminals/cycle
Housing Pitch Compatibility 0.8, 1.0, 1.2, 1.25, 1.5, 2.0, 2.5, 2.54, 3.0, 3.96mm
Housing Pins 2P – 20P (tool-less changeover)
A-end Strip Length 0-6mm
B-end Strip Length 0-9mm
B-end Conductor Length 4-9mm
B-end Tinning Length 0.5-9mm
Air Pressure 0.5-0.7MPa (clean, dry air)
Power Supply AC220V
Machine Dimensions 1900×1300×1800mm (excl. twister/oven)
Weight Approx. 620kg (excl. wire frame & oven)

5.1 Standard Feature

  • Wire feeding and cutting

  • A-end and B-end stripping

  • A-end: Crimp + insert into housing

  • B-end: Strip + twist/tin (half-strip optional)

5.2 Optional Functions

 
 
Function Description
Pressure Inspection Real-time crimp force monitoring
CCD Vision Terminal/housing position and quality check
Wire Arranging Post-process wire organization
Twisting (4-12 levels) Multi-level twist for shielded/twin wires
Marking / Laser Coding Wire identification marking
Robotic Loading Automated material handling

5.3 Quality Inspections

  • Material presence detection

  • Knot detection

  • Terminal presence and position

  • Housing detection

  • Air pressure monitoring

  • Motor status

  • CCD vision (optional)

6.1 High Output: 24 Wires Simultaneously

Unlike traditional machines that process one wire at a time, the JH-05B's servo-driven system processes up to 24 wires per cycle. For electronic wires under 200mm, this delivers 350-400 cycles per hour – equivalent to 8,400-9,600 terminated and inserted wires per hour.

6.2 Quick Changeover: 2P-20P Tool-less

Housing changes from 2P to 20P require no tools. Changeover time is reduced from 15-20 minutes to under 3 minutes – critical for manufacturers running small-batch, high-mix production lines.

6.3 Wide Housing Compatibility

Supports 10 pitches: 0.8, 1.0, 1.2, 1.25, 1.5, 2.0, 2.5, 2.54, 3.0, 3.96mm. One machine covers most standard electronic and automotive housing types.

6.4 Premium Core Components

Built with Inovance/Leadshine servo motors, HIWIN guides, TBI screws, and Airtac cylinders – the same tier of components found on machines costing 2-3x more.

6.5 Integrated QC with OK/NG Sorting

Each terminal and housing is checked. Rejected parts are automatically sorted into an NG bin, preventing defective assemblies from reaching downstream processes.

Industry Application
Home Appliances Internal wiring harnesses for washing machines, refrigerators, air conditioners
Automotive Door harnesses, seat harnesses, lighting harnesses (AWG#22-#18)
Industrial Control Sensor cables, ribbon cable assemblies, control panel wiring
Consumer Electronics Power supply wiring, internal device harnesses
Medical Devices Low-voltage signal harnesses (AWG#28-#32)

Q1: What wire types can the JH-05B process?
A: Electronic wire, ribbon cable, twin wire, and shielded wire. Wire range AWG#32 to AWG#18.

Q2: What is the actual output per hour?
A: For electronic wires ≤200mm: 350-400 cycles/hr × 24 terminals = 8,400-9,600 terminated and inserted wires per hour.

Q3: How long does housing changeover take?
A: 2P to 20P changeover is tool-less and takes less than 3 minutes.

Q4: Does the machine detect bad crimps?
A: Yes. Optional pressure monitoring and CCD vision are available. Standard OK/NG sorting separates rejected parts automatically.

Q5: What is the power requirement?
A: AC220V. Air pressure: 0.5-0.7MPa clean, dry air.

Q6: Can the B-end be twisted only (without tinning)?
A: Yes. B-end half-strip is optional. Full tinning, partial tinning, or twist-only are configurable.

Q7: What is the warranty?
A: Standard 12-month warranty with remote support and spare parts availability. On-site training available.

Q8: How much floor space is needed?
A: Machine footprint: 1900×1300mm. Allow additional space for wire frame and oven (approximately 2.5m total length).

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8 month
Address: Dongguan, China


Main Product: Automatic Housing Insertion Machine, Automatic Terminal Crimping Machine , Wire Crimping Machine, Wire Cutting Stripping Machine, Seal Insertion Machine, Stripping Machine

Disclaimer:
The information of 2bvideo.com limited shown above is provided by the user or collected on the network. Video 2B does not guarantee the authenticity,accuracy and legitimacy of 2bvideo.com limited information. Video 2B does not involve legal relationships and disputes between users arising from transactions other than secured transactions on this website. Disputes shall be settled by you through negotiation. If you are the person in charge or relevant employee of this enterprise, if you find that the enterprise information is incorrect or want to manage thiscompany, please contact us jacklee1558@gmail.com, after you claim the enterprise, you can obtain management permission, publish supplyand demand information, bring consulting orders, and remove page advertisements.
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