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This highly integrated terminal processing machine is engineered for the fully automated production of sheathed wire assemblies. It excels in performing precision cutting, stripping, continuous crimping, and reliable housing insertion in a single, seamless cycle. Designed for maximum uptime and output consistency, the machine is a cornerstone solution for modern wire harness manufacturing
Core Advantages & Features:
All-in-One Automated Processing: The system integrates the complete sequence—from wire feeding and precision cutting/stripping to terminal crimping and connector housing insertion—into one efficient automated workstation. This enables simultaneous processing of multiple wires, dramatically boosting production throughput.
Superior Stability & Precision: All critical mechanical movements are powered by high-performance servo motors and precision ball screw drives. This ensures exceptional positioning accuracy, repeatability, and smooth operation, which are fundamental for consistent crimp quality and flawless terminal insertion.
Comprehensive Quality Assurance: Optional in-process monitoring systems, including high-resolution CCD vision inspection and real-time crimp pressure monitoring, can be integrated. These systems automatically detect and reject defects such as improper crimps, misaligned terminals, and housing insertion errors, ensuring zero-defect output.
Durable & Maintainable Tooling: Equipped with high-precision, hardened dies and tooling that are both durable and designed for quick changeover. This minimizes downtime for product changeovers and simplifies maintenance, contributing to a lower total cost of ownership.
Tangible Production Benefits: The machine delivers significant ROI through substantial labor cost savings, reduced material waste from errors, and a major improvement in overall production line efficiency and workflow.
Machine Main Specification：
|
Model |
JH-2025C Multi-Core Wire Automatic Crimping & Inserting Machine |
|
Power Supply |
Single-phase AC 200V-240V 50/60Hz |
|
Air Source |
0.4-0.6 MPa (Please use dry and clean air) |
|
Crimping Force |
1.5T (Customizable for larger tonnage) |
|
Terminal Type |
Open-style continuous terminals (horizontal type) |
|
Rated Power |
2000W |
|
Terminal Press Stroke |
30mm |
|
Applicable Wire Diameter |
Min: Ø0.6mm; Max: Ø2.5mm |
|
Sheath Stripping Range |
2-5 cores: Min. stripping length 34mm |
|
Conductor Stripping Length |
0.5-10.0mm |
|
Cutting Tolerance |
0.05-0.1mm |
|
Machine Dimensions (L×W×H) |
1265 × 1200 × 1750 mm |
|
Weight |
300 kg |
|
Compatible Wire Types |
AV, AVS, AVSS, CAVUS, KV, KIV, UL, fiber wires, etc. |
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Main Product:
Automatic Housing Insertion Machine,
Automatic Terminal Crimping Machine ,
Wire Crimping Machine,
Wire Cutting Stripping Machine,
Seal Insertion Machine,
Stripping Machine
