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This machine represents a state-of-the-art solution for end-to-end wire harness component processing. It is engineered for high reliability and consistent quality output in demanding production environments.
Core Process & Automation:
The system features manual wire loading for initial setup, followed by continuous automated processing. The integrated workflow seamlessly executes automatic cutting, precise stripping, high-speed crimping, automatic terminal insertion into housings, and comprehensive end-of-line verification. This automated wire processing line eliminates manual intervention between stages, maximizing throughput and reducing labor costs.
Premium Motion & Control Architecture:
Machine durability and precision are guaranteed through the use of critical components from leading international brands. The system integrates servo systems for accurate positioning, industrial pneumatic components for reliable actuation, ball screws for high-efficiency motion transfer, and linear guides for smooth and stable axis movement. This robust machine framework ensures long-term performance stability and minimal maintenance requirements.
Advanced Quality Assurance Systems:
To achieve zero-defect production goals, the machine offers optional in-process quality monitoring. The terminal pressure monitoring system (optional) validates each crimp's mechanical integrity, while the integrated CCVISION INSPECTION system performs automated optical inspection of terminal shape, position, and crimp quality. Upon detection of any process abnormality, the system triggers an immediate machine alarm and automatic stoppage, preventing the production of non-conforming parts and ensuring final product quality.
User-Centric Operation & Flexibility:
Control is centralized through an industrial-grade PLC programmable control system paired with an intuitive touch-screen HMI. This combination allows operators to perform easy parameter adjustment, changeover setups quickly, and monitor real-time production data. The interface is designed for simple and flexible operation, reducing training time and empowering operators to manage the machine efficiently.
Maximize your production investment with this high-efficiency Wire Harness Machine. Our Automatic Housing Insertion Machine delivers rapid ROI by accelerating your Wire Harness Assembly Line while reducing labor costs - the smart choice in modern Wire Processing Equipment for forward-thinking manufacturers.
Machine Main Specification：
|
Model |
JH-6800CK Automatic end punching and shell inserting machine |
|
applicable wire |
Electronic wires, Parallel wires, Ribbon cables, Flat sheathed cables; AWG#28–AWG#18; OD: 0.8–2.5mm |
|
Functions |
Cutting, Stripping, Crimping, Inserting, Electrical Testing, Appearance Inspection |
|
Cutting Length |
0.1–4mm ±0.1mm |
|
Stripping Length |
0.1–4mm |
|
Terminal Size Range |
≤20mm after crimping |
|
Housing Size Range |
Max. Dimensions: L=34mm, W=12mm, H=12mm |
|
Detection Functions |
Core wire CCD inspection, Terminal pressure monitoring, Crimping appearance CCD inspection, Electrical performance testing |
|
Crimping Force |
2.0T |
|
Capacity |
600–900 sets/hour (depending on manual wire loading speed) |
|
Power Supply |
AC 220V 50/60Hz |
|
Air Pressure |
0.5–0.7 MPa |
|
Dimensions (L×W×H) |
2100 × 1000 × 2200 mm |
|
Weight |
Approx. 450 kg |
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Main Product:
Automatic Housing Insertion Machine,
Automatic Terminal Crimping Machine,
Wire Crimping Machine ,
Wire Cutting Stripping Machine,
Seal Insertion Machine,
Stripping Machine
