JH-880CK Fully Automatic Dual-End Crimping and Housing Insertion Machine for Multi-Story Connectors

8 month ago

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Dongguan Juhai Machinery Equipment Co., Ltd.

 8 month year

Product details

Product Highlight：

This device is a fully automatic double end rubber shell insertion machine that can automatically cut,peel,press,and thread one end of the wire into the rubber shell,and automatically cut,peel,press,and thread the other end into the rubber shell.

Note:We can provide personalized wire harness processing solutions and non-standard customized equipment based on the process characteristics of your company's products.

1.10workstations on both sides,capable of independently closing any workstation,effectively improving production efficiency;

2.Independent KK module knife holder,convenient and quick adjustment of peeling depth;

3.The crimping machine adopts a variable frequency motor with an adjustment accuracy of 0.02mm;

4.Multi functional and freely matched,with two end shell positions to be freely selected (depending on the product);

5.Integrated operation(crimping management,vision,parameters)all-in-one machine;

6.Convenient debugging;

7.Insertion adopts a 3-axis split type operation,effectively improving insertion efficiency; Effectively improve insertion accuracy and protect terminal functional areas;

8.Flip type defective product isolation method,100%isolation of production defects;

9.Separate independent adjustment at both ends,convenient for equipment debugging.

Fully Automatic Wire Harness Machine | Automotive Assembly Line, Wire Terminal Crimping

To build a truly intelligent Wire Harness Assembly Line, integrating specialized Wire Processing Equipment is essential. Our Automatic Housing Insertion Machine serves as this vital link, a dedicated Wire Harness Machine that brings speed, consistency, and data-traceability to the connector assembly station.

Machine Main Specification：

Model	JH-880CK Fully Automatic Double ended Double ended Shell Insertion Machine
Power Supply	AC 220V
Air Pressure	0.4–0.6 MPa (requires clean, dry air)
Weight	Approx. 800 kg
Dimensions (L×W×H)	2400 × 1760 × 1900 mm (excluding wire feeder and vibratory bowl)
Standard Functions	A-end: Strip, Crimp, Insert B-end: Strip, Crimp, Insert
Wire Range	AWG #18 – #30
Processing Length	75–1000 mm
Cutting Accuracy	±0.5mm + 0.2% of length
Stripping Length	A-end: 0.1–12.0 mm; B-end: 0.1–7.0 mm
Crimping Force	2.0 kN (customizable)
Max. PIN Count	Single-row 20 positions, max. 3 rows
Max. Color Count	10 colors (customizable for more)
Housing Dimensions	Max: 40×40×30 mm; Min: 3×3×1.2 mm
Pitch Range	1.0–4.2 mm
Production Efficiency	2,400–2,700 wires/hour (double-end insertion)
Detection Functions	Wire presence/kinking, Terminal presence (>20mm), Terminal pressure monitoring, Insertion/extraction force test, Housing presence, Defect rate setting
Standard Components	10-axis universal wire feeder
Optional Components	Terminal pressure monitoring (dual-end), Four-lens CCD visual inspection
Defect Rate Setting	• Baseline defect rate: 5‰ (per single wire, excluding false alarms from vision/pressure detection) • Alarm & Stop: Wire/Terminal/Housing absence, Wire knots, Defect rate exceeding standard • Alarm & Continue: Stripping anomalies, Terminal pressure anomalies, Insertion/extraction force anomalies, Defect rate within standard
Key Features	• 10 workstations per side (independently controllable) • Independent KK module knife holder for easy strip depth adjustment • Variable frequency crimping motor (0.02mm adjustment accuracy) • Flexible dual-end insertion configuration • Integrated all-in-one operation (crimping, vision, parameters) • 3-axis split insertion mechanism for improved efficiency and accuracy • Flip-type NG product isolation • Independent adjustment for both ends

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Dongguan Juhai Machinery Equipment Co., Ltd.

 Audited supplier

8 month

Address: Dongguan, China

Main Product: Automatic Housing Insertion Machine, Automatic Terminal Crimping Machine , Wire Crimping Machine, Wire Cutting Stripping Machine, Seal Insertion Machine, Stripping Machine

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