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JH Series – Servo Terminal Crimping Machines (2TS‑10TS)
Product Overview
Our advanced servo terminal crimping machines set a new benchmark in crimping precision and repeatability. Utilizing closed‑loop servo control technology, each model in this series delivers exceptional accuracy in crimp depth, force, and positioning. Designed for demanding applications in automotive, aerospace, and high‑end electronics, these electric terminal crimping machines combine intelligent programmability with real‑time monitoring to ensure consistent, high‑quality terminations—batch after batch.
Key Features
Closed‑Loop Servo Control: Ensures precise crimp depth and repeatability with real‑time feedback, eliminating variations caused by mechanical wear or voltage fluctuations.
Programmable Operation Modes: Supports single‑cycle, continuous, precision, percentage, and multi‑terminal modes, offering unmatched flexibility for different production requirements.
Intelligent Monitoring & Diagnostics: Built‑in sensors and an intuitive HMI provide live data on crimp quality, error alerts, and maintenance prompts, enhancing process control and uptime.
Energy‑Efficient Design: Servo motors consume power only during the crimping cycle, reducing energy costs and heat generation compared to conventional continuous‑drive systems.
Wide Tonnage Range: Available from 2T to 10T, with motor power scaled appropriately to handle everything from fine wire terminals to heavy‑duty power connectors.
Quick‑Change Tooling Compatibility: Supports horizontal, vertical, and single‑piece die configurations, allowing rapid adaptation to various terminal types and wire sizes.
Compact & Robust Construction: Heavy‑duty frames and precision‑guided slides ensure stability and durability in high‑cycle industrial environments.
Technical Specifications
| Parameter | JH‑2TS | JH‑3TS | JH‑4TS | JH‑6TS | JH‑8TS | JH‑10TS |
|---|---|---|---|---|---|---|
| Model | Servo Terminal Machine | Servo Terminal Machine | Servo Terminal Machine | Servo Terminal Machine | Servo Terminal Machine | Servo Terminal Machine |
| Power Supply | AC 220V 50Hz | AC 220V 50Hz | AC 220V 50Hz | AC 220V 50Hz | AC 220V 50Hz | AC 220V 50Hz |
| Motor Power | 0.75 kW | 1.1 kW | 1.5 kW (High Power) | 1.5 kW (High Power) | 2.3 kW (High Power) | 2.3 kW (High Power) |
| Crimping Capacity | 2 T | 3 T | 4 T | 6 T | 8 T | 10 T |
| Stroke | 30 mm | 30 mm | 30 mm | 30 mm | 30 mm | 30 mm |
| Applicable Mould | Horizontal, Vertical, Single‑piece | Horizontal, Vertical, Single‑piece | Horizontal, Vertical, Single‑piece | Horizontal, Vertical, Single‑piece | Horizontal, Vertical, Single‑piece | Horizontal, Vertical, Single‑piece |
| Operation Mode | Single, Continuous, Precision, Percentage, Multi‑terminal | Single, Continuous, Precision, Percentage, Multi‑terminal | Single, Continuous, Precision, Percentage, Multi‑terminal | Single, Consecutive Hits, 2 Presses | Single, Consecutive Hits, 2 Presses | Single, Consecutive Hits, 2 Presses |
| Dimensions (L×W×H) | 340×450×600 mm | 340×450×650 mm | 350×320×640 mm | 350×320×640 mm | 400×380×740 mm | 400×380×740 mm |
| Weight | 68 kg | 72 kg | 65 kg | 130 kg | 135 kg | 138 kg |
Applications
Automotive & EV Wiring: Precision crimping for sensor connectors, fuse boxes, and high‑current terminals.
Aerospace & Defense: Reliable, repeatable terminations for critical avionics and control systems.
High‑End Electronics: Connector assembly for telecommunications, medical devices, and industrial controls.
Energy & Power: Crimping of solar connectors, battery lugs, and power distribution terminals.
Custom Cable Assembly: Flexible program settings support low‑ to medium‑volume production with fast changeovers.
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