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Our advanced servo terminal crimping machines set a new benchmark in crimping precision and repeatability. Utilizing closed‑loop servo control technology, each model in this series delivers exceptional accuracy in crimp depth, force, and positioning. Designed for demanding applications in automotive, aerospace, and high‑end electronics, these electric terminal crimping machines combine intelligent programmability with real‑time monitoring to ensure consistent, high‑quality terminations—batch after batch.
As part of JUHAI's comprehensive wire processing equipment portfolio, the JH Series offers manufacturers a reliable terminal crimping machine platform that integrates seamlessly into any wire harness assembly line. Whether you are producing automotive sensor connectors, aerospace control systems, or high-end electronics assemblies, these wire harness termination equipment solutions deliver the precision and repeatability required for critical applications.
Closed‑Loop Servo Control: Ensures precise crimp depth and repeatability with real‑time feedback, eliminating variations caused by mechanical wear or voltage fluctuations.
Programmable Operation Modes: Supports single‑cycle, continuous, precision, percentage, and multi‑terminal modes, offering unmatched flexibility for different production requirements.
Intelligent Monitoring & Diagnostics: Built‑in sensors and an intuitive HMI provide live data on crimp quality, error alerts, and maintenance prompts, enhancing process control and uptime.
Energy‑Efficient Design: Servo motors consume power only during the crimping cycle, reducing energy costs and heat generation compared to conventional continuous‑drive systems.
Wide Tonnage Range: Available from 2T to 10T, with motor power scaled appropriately to handle everything from fine wire terminals to heavy‑duty power connectors.
Quick‑Change Tooling Compatibility: Supports horizontal, vertical, and single‑piece die configurations, allowing rapid adaptation to various terminal types and wire sizes.
Compact & Robust Construction: Heavy‑duty frames and precision‑guided slides ensure stability and durability in high‑cycle industrial environments.
| Parameter | JH‑2TS | JH‑3TS | JH‑4TS | JH‑6TS | JH‑8TS | JH‑10TS |
|---|---|---|---|---|---|---|
| Model | Servo Terminal Machine | Servo Terminal Machine | Servo Terminal Machine | Servo Terminal Machine | Servo Terminal Machine | Servo Terminal Machine |
| Power Supply | AC 220V 50Hz | AC 220V 50Hz | AC 220V 50Hz | AC 220V 50Hz | AC 220V 50Hz | AC 220V 50Hz |
| Motor Power | 0.75 kW | 1.1 kW | 1.5 kW | 1.5 kW | 2.3 kW | 2.3 kW |
| Crimping Capacity | 2 T | 3 T | 4 T | 6 T | 8 T | 10 T |
| Stroke | 30 mm | 30 mm | 30 mm | 30 mm | 30 mm | 30 mm |
| Applicable Mould | Horizontal, Vertical, Single‑piece | Horizontal, Vertical, Single‑piece | Horizontal, Vertical, Single‑piece | Horizontal, Vertical, Single‑piece | Horizontal, Vertical, Single‑piece | Horizontal, Vertical, Single‑piece |
| Operation Mode | Single, Continuous, Precision, Percentage, Multi‑terminal | Single, Continuous, Precision, Percentage, Multi‑terminal | Single, Continuous, Precision, Percentage, Multi‑terminal | Single, Continuous, 2 Presses | Single, Continuous, 2 Presses | Single, Continuous, 2 Presses |
| Dimensions (L×W×H) | 340×450×600 mm | 340×450×650 mm | 350×320×640 mm | 350×320×640 mm | 400×380×740 mm | 400×380×740 mm |
| Weight | 68 kg | 72 kg | 65 kg | 130 kg | 135 kg | 138 kg |
1. Unmatched Precision & Repeatability
Traditional pneumatic or mechanical crimping machines are subject to variations from air pressure fluctuations, mechanical wear, and temperature changes. The JH Series servo terminal crimping machines eliminate these variables through closed‑loop servo control. Each crimp is executed with the exact same force and depth, regardless of environmental conditions or cycle count.
2. Real‑Time Quality Assurance
Built‑in sensors monitor every crimp cycle in real time. The system detects anomalies immediately – missing terminals, incorrect crimp height, or insulation crimp issues – and alerts operators before defective parts reach downstream processes. This capability makes the JH Series an essential component of any wire harness manufacturing automation strategy.
3. Energy Efficiency That Pays for Itself
Unlike conventional crimping machines that run continuously, servo motors consume power only during the actual crimping cycle. This on‑demand operation reduces energy consumption by 30‑50% compared to traditional systems, lowering operating costs and reducing heat generation in the production environment.
4. Flexibility for Mixed Production
With five programmable operation modes and quick‑change tooling compatibility, the JH Series adapts to diverse production requirements. Operators can switch between fine wire terminals and heavy‑duty power connectors in minutes – not hours. This flexibility is invaluable for manufacturers operating a wire harness assembly line with frequent product changeovers.
| Industry | Typical Application | Recommended Model |
|---|---|---|
| Automotive & EV Wiring | Sensor connectors, fuse boxes, high‑current terminals | JH‑4TS / JH‑6TS |
| Aerospace & Defense | Critical avionics and control system terminations | JH‑3TS / JH‑6TS |
| High‑End Electronics | Telecommunications, medical devices, industrial controls | JH‑2TS / JH‑3TS |
| Energy & Power | Solar connectors, battery lugs, power distribution terminals | JH‑8TS / JH‑10TS |
| Custom Cable Assembly | Low‑ to medium‑volume production with fast changeovers | All models |
| Application Example | Recommended Model | Crimping Force |
|---|---|---|
| Fine wire terminals (AWG#28‑#22) | JH‑2TS / JH‑3TS | 2‑3T |
| Standard automotive terminals (AWG#20‑#14) | JH‑4TS / JH‑6TS | 4‑6T |
| Heavy‑duty power connectors (AWG#12‑#6) | JH‑8TS | 8T |
| Large battery lugs and busbar connections | JH‑10TS | 10T |
Q1: What is the difference between servo crimping and pneumatic crimping?
A: Servo crimping uses closed‑loop motor control for precise, repeatable force and depth regardless of air pressure or mechanical wear. Pneumatic systems are subject to pressure fluctuations and require more maintenance.
Q2: Can the JH Series handle different terminal types?
A: Yes. The machines support horizontal, vertical, and single‑piece die configurations, allowing rapid changeover between different terminal types and wire sizes.
Q3: What operation modes are available?
A: Single‑cycle, continuous, precision, percentage, and multi‑terminal modes. JH‑6TS and above also support consecutive hits and 2‑press modes.
Q4: Does the machine include quality monitoring?
A: Yes. Built‑in sensors provide real‑time monitoring of crimp quality, with error alerts and maintenance prompts displayed on the HMI.
Q5: Is the JH Series suitable for high‑volume production?
A: Yes. The robust construction and energy‑efficient design make these machines suitable for high‑cycle industrial environments.
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