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Our industrial-grade Copper Band Crimping Machine is engineered for superior conductivity and mechanical strength in heavy-duty electrical connections. As a specialized electric terminal crimping machine, it delivers precision crimping of copper bus bars, lugs, and flat connectors used in power distribution, renewable energy systems, and industrial control panels.
This robust Wire Crimping Machine is optimized for large cross-section conductors, functioning as both a reliable cable crimping machine for high-ampere cables and a dedicated crimping machine for cable assemblies requiring maximum current capacity. With its hydraulic or servo-electric drive system, it ensures uniform compression and permanent deformation of copper materials, creating gas-tight connections that minimize resistance and heat generation.
Machine Main Specification：
|
Model |
JH-04A Silent Copper Strip Crimping Machine |
JH-3.0T Silent Copper Strip Crimping Machine |
JH-4.0T Silent Copper Strip Crimping Machine |
|
Power Supply |
AC 220V 50/60Hz |
AC 220V 50/60Hz |
AC 220V 50/60Hz |
|
Pressing Force |
1800 kg |
3000kg |
4000kg |
|
Motor Power |
0.55 kW |
1.0kw |
1.5 kW |
|
Feed Length |
20 mm |
32 mm |
42 mm |
|
Copper Strip Width |
2/4/6 mm |
4/6/8 mm |
4/6/8/10 mm |
|
Machine Volume (L×W×H) |
310 × 450 × 480 mm |
|
430 × 700 × 730 mm |
|
Weight |
45 kg |
65 kg |
130 kg |
JH-04 Copper Tape Crimping Machine:Precision Solutions for Shielding&Power Connections
The JH-04 is a specialized automatic machine engineered for the precise and efficient crimping of copper tape,braided straps,and flat conductive materials.It is a critical piece of equipment for manufacturing reliable electrical connections in applications where traditional round wires are insufficient,focusing on electromagnetic shielding(EMI/RFI)and high-current grounding/bussing.
Core Applications
EMI/RFI Shielding Assembly:Automatically attaches copper or tinned copper shielding tape to cable connectors(especially coaxial and data cables)to create a continuous,360-degree grounding shield.
Ground Strap&Busbar Production:Crimps flat copper braids or straps onto terminal lugs for high-power grounding in automotive,aerospace,and industrial electrical panels.
Battery Pack Manufacturing:Forms secure,low-resistance connections for flat busbars within electric vehicle(EV)battery modules and energy storage systems.
Key Features&Technical Advantages
1.Precision Crimp Quality:Engineered to apply consistent,calibrated pressure to form a cold-weld,gas-tight connection without damaging the delicate copper strands or tape.
2.Handles Diverse Materials:Compatible with bare copper tape,tinned copper braid,flat braided straps,and laminated foils of various widths and thicknesses.
3.Automated Feeding&Cycling:Integrated feeding system for consistent tape/strap advancement,enabling high-repeatability,single-stroke operation.
4.Tooling Flexibility:Utilizes interchangeable,custom-engineered crimp dies to accommodate a wide range of terminal types(ring,spade,paddle)and material dimensions.
5.Robust&Stable Construction:Built with a heavy-duty frame and precision guides to maintain alignment and withstand continuous industrial use.
Why Choose the JH-04?
Solves a Specialized Need:Replaces inconsistent,slow manual crimping of flat conductive materials.
Ensures Reliability:Creates uniform connections critical for shielding integrity and high-current safety.
Boosts Productivity:Dramatically increases output and consistency compared to manual methods for shielding and strap assembly lines.
The JH-04 transforms a complex,manual process into a fast,repeatable,and foolproof automated operation,making it essential for manufacturers in high-reliability electronics,automotive,and energy sectors.
Ideal for manufacturers of:Data/communication cables,automotive harnesses(especially EV),aerospace wiring,power distribution units,and industrial control systems.
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