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Thermosetting Plastic Molds – High-Performance Tooling for Demanding Automotive Applications
By NEWBASE – Precision. Durability. Innovation.
At NEWBASE, we engineer advanced Thermosetting Plastic Molds designed for the rigorous requirements of new energy vehicles (NEVs), commercial transportation, and high-temperature electrical systems. Unlike thermoplastics, thermosetting materials—such as phenolic, epoxy, and BMC (Bulk Molding Compound)—retain structural integrity under extreme heat, chemical exposure, and electrical stress, making them ideal for critical components like battery insulators, motor end caps, connectors, and thermal management housings.
Our thermosetting molds are developed with precision thermal simulation, optimized venting, and wear-resistant tool steel alloys to ensure consistent part quality, minimal flash, and long service life—even under high-pressure compression or transfer molding conditions. Integrated within our vertically aligned manufacturing ecosystem, these molds are seamlessly coordinated with downstream processes including trimming, CNC finishing, and functional testing.
Key Advantages:
As a MIIT-recognized “Specialized, Sophisticated, Distinctive, and Innovative” enterprise, NEWBASE leverages its 60+ strong R&D team—35% holding advanced degrees—to push the boundaries of what thermoset molding can achieve in lightweighting, safety, and system integration for electrified platforms.
Manufactured at our 75-million-CNY facility in Huangshan’s Huizhou Intelligent Manufacturing Sci-Tech Park, every thermosetting mold embodies our core values: focus, dedication, and specialization.
(Addressing OEMs’ Top Concern: Production Certainty)
Mass Production Stability & On-Time Delivery:
As a Tier 0.5 integrator and certified National “Specialized, Refined, Unique, and Innovative” (SME “Little Giant”) enterprise by China’s Ministry of Industry and Information Technology (MIIT), Anhui NEWBASE operates a 6,000㎡ smart manufacturing facility in Huangshan, with an annual capacity of 1 million+ units. Our production lines run under IATF 16949 and ISO 9001 dual quality management systems, ensuring consistent output quality and reliability. In 2024, we successfully delivered 20,000 emergency units to a major Chinese OEM within 72 hours, achieving 100% on-time delivery through a war-room response mechanism and real-time coordination across R&D, procurement, production, and logistics.
Customization Capabilities (OEM/ODM Supported):
We offer flexible customization beyond standard models and capacities, including:
Flexible Trade & Logistics Terms:
(Reducing Your Installation & System Integration Costs)
Comprehensive Documentation (Free & Multilingual):
Every product includes free downloadable technical packages in English, featuring:
Training & Commissioning Assistance:
We offer online video tutorials and on-site/on-demand training sessions (virtual or in-person) for installation, parameter setting, and troubleshooting—ensuring your team achieves optimal system performance from day one.
Clear System Architecture Visualization:
For split-type thermal management units, we provide intuitive installation schematics showing the full loop:
Outdoor Unit → Indoor Unit → Terminal Load (e.g., underfloor heating / fan coils / radiators / battery packs)
This helps engineers quickly understand piping, wiring, and control logic during system design.
Quantified Performance Data:
To replace generic claims with verifiable metrics:
(Ensuring Long-Term Operational Confidence)
Warranty Policy:
All products come with a standard 24-month warranty covering materials, workmanship, and electronic components. Labor and return shipping costs are covered for defects confirmed within the first 12 months.
Global Service Network:
Supported by group offices in Shanghai, Guangzhou, Nanjing, Jinan, and Xi’an, we coordinate with authorized service partners in Europe, the Middle East, and Southeast Asia. Typical response time:
Spare Parts Program:
We provide free starter kits of critical wear parts (e.g., seals, connectors, fan modules) with bulk orders (>500 units). Extended spare parts inventory is maintained for 7+ years post-product discontinuation.
Authoritative Certifications:
✅ IATF 16949 (Automotive Quality Management)
✅ ISO 9001 (Quality Management)
✅ ISO 14001 & ISO 45001 (Environmental & Occupational Health)
✅ QC 080000 (Hazardous Substance Process Management)
All coatings and materials comply with RoHS, REACH, and ELV directives.
Reference Projects & Client Validation:
Third-Party Test Reports:
Performance validated by SGS and China National Vehicle Quality Supervision & Inspection Center, including:
Partner with Anhui NEWBASE—where precision engineering, supply chain resilience, and customer-centric innovation converge to power your next-generation thermal solutions.
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Main Product:
precision plastic mold design and manufacturing,
injection molding services,
spray coating and surface treatment,
electronic manufacturing services ,
Thermal Management Solutions for New Energy Vehicles,
Electronics & Smart Control Systems
