CNC Band Saw Machine Module Assembly: The Key Support for Enhancing Equipment Performance
When assembling CNC band saw machines, problems such as module mismatch and unstable equipment often occur. Many users also face difficulties in installing the components and lack of guaranteed sawing accuracy. Our Module Assembly For CNC Band Saw Machine is specifically designed to address these issues. It can provide a suitable assembly support for CNC band saw machines, enabling them to precisely cut metal profiles, pipes, and other steel blanks. It can also work in conjunction with saw machines, tapping machines, and grinding machines, and can be used in industries such as steel, machinery, and automobiles. This helps fully utilize the material-saving and energy-saving advantages of CNC band saw machines and improves overall processing efficiency.
This module assembly is designed based on the performance requirements of CNC band saw machines. Its structure follows the stability requirements of double-column equipment. After installation, the equipment can operate reliably and will not be affected by poor module connection in terms of sawing accuracy. It also meets the cutting needs of double-metal band saw blades. When the module is properly connected, the saw blade can better demonstrate the advantages of narrow saw cuts and material savings, and can also reduce power waste, making the equipment more material-saving and energy-efficient.
When in use, a good module assembly can enable CNC band saw machines to work more smoothly with other saw machines, precisely cutting large blanks; at the same time, it can provide precise blanks for the following tapping machines and grinding machines, avoiding processing errors due to assembly problems and ensuring the normal operation of the entire production line.
Product Features
High adaptability, matching the equipment structure and cutting requirements, helping to stabilize performance, save materials, and reduce energy consumption.
Ensuring assembly accuracy, capable of collaborating with saw machines, tapping machines, and grinding machines to improve processing quality.
Tips
When assembling, select modules according to the equipment specifications to ensure a tight connection; regularly check the module connections to avoid loosening over time and affecting equipment stability.
Main Structure of the Machine Tool
The sawing machine is composed of bed legs, saw frame, driving wheel, driven wheel, device, feeding device, hydraulic system, main speed-changing device, and other accessories.
Saw band guiding device, saw band tensioning, cooling system, clamping, control console
- Foot of the bed:
The foot of the bed is a welded plate component, and it is equipped with a cooling liquid tank. The machine tool is installed on the machine base and the foundation, to bear the weight of the machine tool itself and the weight of the workpiece.
- Saw stand:
The saw stand is the foundation of the sawing machine. It is made of high-quality steel plates and welded together. After welding, it undergoes aging treatment, which ensures sufficient rigidity.
- Main and Passive Wheels:
The main and passive wheels are made of HT castings and are installed on the saw frame. The saw belt runs along with the main and passive wheels through friction, thereby achieving the purpose of cutting.
- Saw Bed Guidance Device:
The saw band guide device is an indispensable component that ensures the saw band does not deviate during the sawing process and guarantees the accuracy of the sawn workpiece.
- Saw band tensioning device:
The saw band operates by relying on friction, and the magnitude of the friction force is determined by the tension force of the saw band. When sawing larger workpieces, the cutting depth is greater, and the tension force should be greater; when the sawing surface is smaller, the tension force should be smaller. The tension force should not be too large or too small; if it is too large, it will affect the lifespan of the saw band; if it is too small, the friction force will be insufficient, affecting the sawing accuracy.
- Hydraulic system:
The hydraulic system is the core of the horizontal hydraulic band saw machine. The clamping of the workpiece and the speed of the work feed are all accomplished by the hydraulic system. The hydraulic system of the band saw machine has a simple structure and is easy to operate.
- Cooling device and cleaning:
Cooling is indispensable in sawing and can play a role in cooling and lubrication, as well as maintaining the quality of the workpiece.
The function of the guard belt saw blade. The cleaning device is used to remove the built-up chips and burrs generated during the sawing process, thereby extending the service life of the belt saw.
- Clamping device structure:
This machine combines manual and hydraulic clamping methods, which is simple, convenient and flexible to operate.
- Control Console:
The electrical system is divided into two parts: the power system and the control system.
The power section includes the control of the main power supply, the start and stop of each motor and the protection switches, etc. The power supply adopts three-phase four-wire system, AC380V, 50Hz. On the control cabinet, there is a stepless speed control valve for work feed, as well as the start/stop buttons for each motor and the emergency stop buttons, etc.
- Automatic clamping function:
The workbench clamping device and the feeding workbench clamping device are equipped with detachable hydraulic upper clamping cylinders, which can operate synchronously with the left and right clamping jaws, forming a three-directional clamping mechanism. The workpiece is completely clamped on the workbench without loosening, improving the stability of sawing. The three-directional clamping function enables the simultaneous cutting of multiple and multi-layer workpieces, significantly enhancing production efficiency.
