Double-Column Metal Band Saw with Single Vise: An Energy-Efficient and Cost-Effective Metal Cutting Solution
In the metal cutting operations of industries such as steel, machinery, etc., the old equipment often has the industry pain points of high material consumption and large power consumption. You may also be affected by unstable clamping of workpieces and poor adaptability to different materials during cutting, which affects production efficiency and cost control. The Double-Column Metal Band Saw with Single Vise, as a targeted solution, can precisely cut various metal billets, reducing material consumption and energy consumption while enhancing cutting stability, providing strong support for efficient production for enterprises.
This equipment is widely applicable in industries such as steel, molds and dies, machinery, metallurgy, mining, petroleum, automobiles, shipbuilding, machine tools, etc., mainly used for cutting metal profiles, pipes, round materials, and square materials, etc. After selecting the appropriate process parameters, it can also cut various black or non-ferrous metals materials. In the actual production process， it can work with tapping machines and grinding machines， forming a continuous processing chain， further optimizing production links and improving overall processing efficiency. The equipment is composed of bed feet， saw frames， and columns， with each structure design tailored to efficient cutting needs： The bed feet are welded plates and have a coolant pool built-in， securely bearing the weight of the equipment and the workpiece； The saw frame is made of high-quality steel plates welded and undergoes aging treatment， with sufficient rigidity； The main and secondary columns have clear divisions of labor， with the main column ensuring the accuracy of the saw frame's elevation， and the secondary column cooperating with the column sleeve for guiding functions； The main drive uses worm gear transmission， which can change the cutting speed through belts， adapting to different material workpieces； The saw band guiding device is coordinated by multiple components to reduce the friction of the saw blade and enhance its rigidity and flexibility； The saw band tensioning device is adjusted by a screw rod and slider to ensure stable transmission of the saw blade； The cooling device realizes cooling and lubrication， and the cleaning device reduces the wear of the saw blade by removing chips； The clamping device includes fixed and movable chucks， combined with a separable hydraulic upper clamping cylinder to form three-dimensional clamping， ensuring the stability of the workpiece； The hydraulic system controls the elevation of the saw frame， the clamping of the workpiece， and the feed speed， while the electrical system coordinates the operation of all links and the equipment adopts a double-column structure， combined with double metal band saw blades， featuring both material saving and energy conservation advantages.
Product Features
The double-column structure， combined with saw frames and columns made of high-quality materials， ensures the overall reliability， stability， and advancement of the equipment， and it is unlikely to deform over a long period of use.
It is equipped with a three-dimensional clamping mechanism， with fixed chucks， movable chucks， and a hydraulic upper clamping cylinder working together， which can firmly clamp the workpiece， suitable for cutting multiple layers of workpieces simultaneously.
The use of double metal band saw blades reduces material loss with a narrow saw edge and requires less power， featuring both material saving and energy conservation advantages， and reducing production costs.
The main drive can change the cutting speed， and the hydraulic system supports stepless speed adjustment for the feed speed， enabling flexible adaptation to the cutting needs of different material metal billets.
Tips for Daily Use
Before daily use， check the cooperation status of the hydraulic upper clamping cylinder and chucks to ensure that the workpiece is firmly clamped without loosening， to avoid affecting the cutting accuracy.
According to the material and specifications of the cutting workpiece， adjust the main drive cutting speed and the hydraulic system feed speed reasonably to achieve the best cutting effect and energy-saving purpose.
Regularly check the coolant volume and cleanliness of the cooling device， replenish or replace it in time， and clean the sawdust collected by the cleaning device to ensure the service life of the saw blade.
When processing with tapping machines and grinding machines， it is necessary to calibrate the processing parameters and connection positions of each equipment in advance to ensure that the cut workpiece can be precisely aligned with the subsequent processing， improving overall production efficiency.
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