Corner Type Angle CNC Band Sawing Machine: An Efficient Tool for Multi-Angle Metal Cutting
In metal processing, many cutting equipment often fail when it comes to meeting angle requirements - either the turning angle is inaccurate or manual adjustments are needed, which are common pain points in the industry. You might also have such problems. During feeding, there is a large deviation in positioning, and unstable clamping affects the cutting accuracy. When processing materials such as molds, forgings, profiles, and hollow tubes, the efficiency is usually not high. The Corner Type Angle CNC Band Sawing Machine precisely addresses these issues. It comes with automatic turning angle, feeding, and locking functions, along with a stable column-type structure. Whether it is angle-cutting or processing hard materials, it can be both accurate and fast, saving you a lot of effort.
This equipment is specifically designed for materials such as molds, forgings, profiles, and hollow tubes, and is particularly suitable for cutting various black metals. Whether it requires a 45-degree angle or other angle cutting requirements, it can handle them easily. In workshop production, it can be used in conjunction with saw machines, tapping machines, grinding machines, seamlessly connecting material cutting and subsequent processing without the need for repeated handling and adjustment of workpieces. The entire production line's rhythm can be accelerated. The advantages of this equipment are hidden in its various practical components: The base is a box-shaped structure welded with steel plates and undergoes vibration aging treatment, resulting in minimal deformation and being able to securely support the body and column; The bed is divided into two parts, with the front bed fixed and the rear bed driven by linear guides and hydraulic cylinders for feeding and retraction, combined with a centering oil cylinder for automatic clamping, ensuring accurate positioning and strong stability; The saw frame is in an arched structure, welded with high-quality steel plates and strengthened with reinforcing ribs, and undergoes vibration aging treatment, providing excellent stability, and the driving wheels rotate smoothly; The turntable can automatically rotate and lock with the saw frame, relying on the encoder to collect data and controlled by PLC for angle, ensuring reliable turning angle accuracy; The transmission mechanism uses a worm gear box and pulley to achieve speed variation, allowing the saw blade to run at a speed suitable for different materials; The guiding device can adjust the saw blade angle to reduce vibration and ensure cutting accuracy; The clamping mechanism uses a clamp edge structure with flexible minimum clamping dimensions, capable of securely clamping hard materials; The cooling system uses a soap solution for circulating cooling, extending the life of the saw blade and ensuring the quality of the cut; The hydraulic and electrical systems use reliable components, with interlocking protection during actions, ensuring safety and durability.
Product Features
The automatic turning angle function is practical. The turntable with the saw frame rotates and locks automatically, and the encoder cooperates with PLC to control the angle, meeting the needs of multi-angle cutting without manual adjustments.
The automatic feeding and clamping work together. The rear bed is driven by a hydraulic cylinder for feeding, and the centering oil cylinder automatically clamps, ensuring accurate positioning and strong stability, reducing manual intervention.
The structure is stable and durable. Both the base and the saw frame undergo vibration aging treatment, and the column-type structure ensures the overall rigidity. Hard material processing is also less likely to deform.
The cutting efficiency is high and material waste is reduced. The saw cut is narrow, and the cooling system protects the saw blade, which can not only increase processing speed but also reduce material waste.
Tips
Before starting each day, check if the rotating guide rail of the turntable is smooth and if the encoder connection line is secure to avoid angle deviations during rotation.
Before processing different-sized workpieces, adjust the spacing of the guiding arm of the guiding device slightly wider than the workpiece size to ensure that the saw blade is perpendicular to the worktable and reduce vibration.
Regularly check the tensioning device of the saw blade, adjust the tension according to the wear condition of the saw blade, and remember to loosen the saw blade when the machine is idle for a long time to extend its service life. When combined with saw machine, tapping machine and grinding machine, based on the feeding accuracy and turning angle of this equipment, adjust the processing benchmark of the subsequent equipment to ensure the uniformity of the entire process accuracy.
