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PA66+30GF InjectionMold Customization:
Professional Solutions & Specifications
PA66+30GF Injection Mold Customization: Core Challenges & Solutions
1. Key Problems in PA66+30GF Mold Customization
PA66+30GF (nylon 66 with 30% glass fiber) is widely used in auto parts, electrical components and industrial accessories due to its high strength and heat resistance. However, its strong abrasiveness and poor fluidity bring two core challenges to mold customization: excessive mold wear leading to short service life, and uneven molding causing product defects like warpage or fiber exposure.
2. In-depth Analysis of PA66+30GF Material & Mold Requirements
The 30% glass fiber in PA66 increases material hardness, which erodes mold cavities and cores during injection. Meanwhile, the material’s low fluidity requires precise mold temperature control and reasonable gate design. Additionally, clients often demand compliance with international mold standards and clear delivery timelines, adding complexity to customization.
3. Customization Solutions for PA66+30GF Injection Molds
3.1 Mold Material Selection
|
Mold Component |
Recommended Materials |
Applicable Scenarios |
|
Cavity/Core |
S136, 2316, 8407 |
High-precision, corrosion-resistant products |
|
Guide Components |
SKD61, DC53 |
Wear-resistant, high-temperature resistance |
|
Cooling System |
CR20 Beryllium Copper |
Rapid heat conduction, uniform temperature |
|
General Structure |
P20, 718, 738 |
Cost-effective, mass production |
3.2 Standards & Technical Support
We adhere to international standards including DEM, HASCO, MISUMI and Modepao. Acceptable drawing formats: STP, STEP, X_T, DWG, DXF. Design software: NX, CAD, PROE, SOLIDWORKS; simulation via MOLDFLOW to optimize cavity layout and cooling channels, reducing defects.
3.3 Delivery & Testing Details
• Mold T1 Test Time: 7-10 working days after mold completion
• Delivery Time: 25-40 working days (varies by mold complexity)
• Trade Term: EXW (Ex Works)
• Packaging: Sealed wooden case with moisture-proof and shock-proof protection
• Injection Material: Customized PA66+30GF (compliant with RoHS, FDA)
4. Customization Achievements
By adopting S136 cavity material and MOLDFLOW simulation, our molds for PA66+30GF products achieve a service life of 500,000+ shots. Product defect rate is controlled below 0.3%, meeting auto and electrical industry standards. Timely T1 testing and on-schedule delivery ensure clients’ mass production plans.
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