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Full Automatic Servo Drive Liquid Filling Production Line

Product Overview

The Full Automatic Servo Drive Liquid Filling Production Line is an all-in-one full process production line developed by our company according to the demands of large-scale production, which integrates bottle washing, bottle drying, liquid filling, capping, labeling, coding and other processes in one line, to achieve full process automation. This line integrates a professional automatic liquid filling equipment module specially designed for viscous liquid products, which can perfectly handle the filling needs of various viscous liquid products, such as laundry detergent, shampoo, honey, ketchup and other products. As a core part of Liquid filling machine for production lines, this line can automatically complete the full workflow from empty bottle input to finished product output, without any manual intervention in the whole process. It uses piston and cylinder block sliding to match the material pumping and pushing, and uses servo motor to control the position, open and close solenoid valve and gas control filling head valve to reach high-precision quantitative filling. As a professional industrial liquid bottling machine, it can be used for liquid filling of daily chemical, food, pesticide, medicine and other industries, which is very suitable for large factories that need large-scale automatic production. Many customers have told us that after using this line, their full process production efficiency has been greatly improved, and their labor cost has been reduced a lot, which is a very cost-effective solution for large factories that are looking for a full automatic production solution.

Nowadays, more and more large factories are upgrading their production line to full automatic, because the labor cost is getting higher and higher, and the large-scale production needs high efficiency and low cost. The old production line has multiple separate machines, the workers need to transfer the products between different machines, which cost a lot of labor cost, and the efficiency is very low, and it is easy to have error. Our new full automatic line is just designed to solve these problems, it integrates all the processes in one line, the products are transferred automatically between different processes, you don't need workers to transfer them, which saves you a lot of labor cost, and improves the production efficiency a lot. Many customers have told us that after using this line, they saved more than 90% of the labor cost, and the production efficiency is improved by 60%, which is a huge improvement for their large-scale production.

This line has the same high performance as the separate machines, it can fill more than 1000ml of materials with the accuracy up to ±0.5%, which is much higher than the standard machines. It adopts PLC programmable control, equipped with 10-inch touch screen human-machine interface system, which can control the whole line automatically, you can see the whole production status on one screen. The built-in inline liquid filler module can ensure the filling accuracy even for viscous products, which is very important for the product quality. As a continuous liquid filling machine, it supports 24/7 uninterrupted production, with stable performance, you don't need to worry about the downtime, which can improve your production continuity.

Many customers who have used this line told us that before they used this line, they had multiple separate machines, they needed to hire 10 workers to do the transfer and operation, which cost them a lot of labor cost every month. After they used our full automatic line, they only need one worker to monitor the whole line, they saved more than 90% of the labor cost, and the product waste is also reduced a lot, because the whole process is automatic, there is no manual error. And they can finish the production task 4 hours earlier every day, which means they can take more large orders, their business has been expanded a lot after using this line.

Technical Specifications

This full automatic servo drive production line has precise parameters that are optimized for large-scale production, to ensure the best performance for your full process production:

  • Model: GNC-L full automatic servo filling line, this is our full process automatic production line model, which has been verified by thousands of large customers around the world.
  • Brand: XIANFEI, our brand has been in the packaging machinery industry for 16 years, with rich experience.
  • Color: Silver Grey, this color is very durable, it can keep the line look new for a long time.
  • Material: SUS304/316L Stainless Steel, this high quality stainless steel is corrosion resistant, it can handle various products, including corrosive ones.
  • Bottle Type: Plastic Bottle, glass bottle, it can handle different types of bottles, you don't need to change the line for different bottles.
  • Application bottle: Round bottle, Square bottle, Flat bottle, etc, this line can be applied to a variety of bottle types, only through simple adjustment can be, which is very flexible.
  • Measure precision: ±0.5%(above 1000ml), this high accuracy is ensured by the built-in inline liquid filler module, which can control the error within a very small range.
  • Filling Volume: 500-5000ml, this large range can meet different packaging requirements, from 500ml to 5L, which is very flexible.
  • Bottle Size: 500-5000ml, this range can cover most of the bottle sizes for viscous liquid products.
  • Production speed: 30 bottles per minute, this high speed can meet the large-scale production demand, you can produce 43200 bottles every day.
  • Air pressure: 0.6-0.8Mpa, this is the standard industrial air pressure, which can be used in most of the factories around the world.
  • Gas consumption: 500L/min, this is the standard gas consumption for the whole line, which is very energy-efficient.

Product Features and Advantages

As a professional industrial liquid bottling machine integrated solution, this line brings outstanding full process automatic performance that can help you solve many production problems for large-scale production:

  • As a continuous liquid filling machine, it supports 24/7 uninterrupted production, with stable performance, you don't need to worry about the downtime, which can improve your production continuity, even during the peak season.
  • The automatic liquid filling equipment module is specially designed for viscous liquid, it can handle the viscous products perfectly, such as laundry detergent, shampoo, honey, ketchup, etc, it won't have the problem of slow filling or inaccurate filling.

Application Scenarios

This full automatic line is widely used in many large factories, because it has very good performance, it can handle the large-scale production perfectly:

  • Daily chemical industry: It has an excellent effect on the large-scale filling of household washing products such as laundry detergent, detergent and hair shampoo, bath cream and other household daily washing and care products. The full automatic design can help you to produce large quantity of products quickly.
  • Food industry: It is also widely used in large-scale food filling, for example, honey, ketchup, chili sauce and so on. The high filling accuracy can ensure the dosage accuracy, and the stainless steel material can ensure the food safety, which is very important for food products.
  • Pharmaceutical industry: It can be used for large-scale pharmaceutical products, such as oral liquid, ointment, etc. The high filling accuracy can ensure the dosage accuracy, which is very important for pharmaceutical products.
  • Pesticide industry: It can be used for large-scale pesticide packaging, such as pesticide liquid, pesticide paste, etc. The corrosion resistant material can handle the corrosive pesticide products, which is very important for these products.
  • Cosmetic industry: It can be used for large-scale cosmetic products, such as shampoo, lotion, facial mask, etc. The beautiful filling can make the cosmetic products look more attractive, which can improve the competitiveness of your products.
  • Chemical industry: It can be used for large-scale chemical products, such as chemical reagent, dye, etc. The compatible filling system can handle different types of chemical products, which is very flexible.

Benefits for Customers

This full automatic servo drive solution can bring you many benefits, which can help you to improve your business, especially when you are doing large-scale production:

  • Full process automation reduces labor cost, you only need one worker to monitor the whole line, which can reduce your labor cost by 90% compared to manual production, which is very cost-effective.
  • High production speed improves production efficiency, it can produce 30 bottles per minute, which is much faster than the old line, improving your production efficiency by 60%, helping you to finish your large production task quickly.
  • High filling accuracy reduces product waste, the error is within ±0.5%, which is much higher than standard machines, it can reduce your product waste by 5%, saving you a lot of production cost.
  • Integrated design saves workshop space, the integrated line saves you a lot of workshop space, compared to multiple separate machines, which is very important for large factories.
  • Stable performance ensures continuous production, the line can work stably for a long time, so you don't need to worry about the downtime, which can improve your production continuity, even during the peak season.
  • Low maintenance cost, the line uses international famous brand components, which has very low failure rate, you don't need to maintain it frequently, which can save you a lot of maintenance cost.
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3 month
Address: Changzhou, China


Main Product: Non standard customized packaging production line , fully automatic filling machine, capping machine, labeling machine, sealing machine, conveyor

Disclaimer:
The information of 2bvideo.com limited shown above is provided by the user or collected on the network. Video 2B does not guarantee the authenticity,accuracy and legitimacy of 2bvideo.com limited information. Video 2B does not involve legal relationships and disputes between users arising from transactions other than secured transactions on this website. Disputes shall be settled by you through negotiation. If you are the person in charge or relevant employee of this enterprise, if you find that the enterprise information is incorrect or want to manage thiscompany, please contact us jacklee1558@gmail.com, after you claim the enterprise, you can obtain management permission, publish supplyand demand information, bring consulting orders, and remove page advertisements.
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