Komatsu PC35MR-2 / PC40MR-2 / PC45 Hydraulic Piston Pump Full Technical Brief
1. Basic Model & Core Identity
This series adopts HPV variable displacement axial piston main pump, the core hydraulic power component for Komatsu 3.5–4.5 ton compact mini excavators, matched with Komatsu proprietary CLSS Closed-Center Load Sensing System to achieve energy-saving, multi-action synchronous operation.
Applicable OEM Part Numbers
- PC35MR-2: 708-3S-00513, 708-3S-00512
- PC40MR-2: 708-3S-00611, 708-3S-01513
- PC45 (PC45R-8/PC45MR): 708-1S-00611, 708-1S-11212
2. Internal Structure & Working Principle
Structure Composition
1. Main Piston Pump Body: Swashplate-type variable piston assembly, reinforced swashplate and heavy-duty bearings to bear frequent impact loads;
2. Integrated Pilot Gear Pump: Built-in auxiliary gear pump, provides pilot pressure for valve control, travel steering and swing braking;
3. CLSS Flow Control Valve Group: Real-time adjusts pump displacement according to load demand, avoids unnecessary power waste;
4. Sealing & Housing Assembly: Compact cast housing tailored for narrow engine bays of MR-2 short-tail excavators.
Working Mechanism
Engine drives the cylinder block to rotate, plungers reciprocate along the swashplate to complete oil suction and pressure output. CLSS detects load pressure of boom, arm, bucket and travel circuits in real time, dynamically changes swashplate angle to match output flow, realizing simultaneous digging, traveling and slewing without power drop.
3. Key Performance Parameters
Parameter Item Standard Technical Index
Pump Type HPV Series Variable Axial Piston Pump
Rated Working Pressure 24.5 MPa (245 bar)
Peak Relief Pressure 27.0 MPa (270 bar)
Rated Rotational Speed 2400–2600 rpm
Volumetric Efficiency ≥92% under standard oil cleanliness
Pilot Pump Displacement ~12 cc/rev
Adapted Machine Weight 3.7t (PC35MR-2) / 4.2t (PC40MR-2) / 4.5t (PC45)
4. Outstanding Product Features
1. Compact Short-Tail Adaptation: Miniaturized overall layout perfectly fits the compact engine compartment of MR-2 zero/short-tail excavators, no modification needed for installation;
2. Precise Multi-Action Control: CLSS load sensing ensures smooth compound movements, stable low-speed digging and accurate micro-operation;
3. High Durability: Wear-resistant valve plate, reinforced swashplate and high-load bearings extend service life in frequent construction cycles;
4. Excellent Energy Saving: Automatically reduces output flow under light load, lowers engine fuel consumption and heat generation;
5. Strong Compatibility: Interchangeable between PC35MR-2/PC40MR-2/PC45 with minor flange and port adjustments, aftermarket remanufactured parts support direct drop-in replacement.
5. Typical Application Scenarios
- Urban narrow-site construction: foundation trenching, indoor demolition, garden renovation;
- Agricultural works: farm land consolidation, irrigation trench digging;
- Municipal maintenance: road repair, pipeline laying, roadside greening;
- Small loading, material handling and auxiliary hammer breaking operations.
6. Operation & Maintenance Guidelines
1. Hydraulic oil cleanliness must reach NAS 8 or higher, operating oil temperature kept between -20℃~80℃;
2. Replace hydraulic filter regularly to prevent piston and valve plate abrasion caused by particle contamination;
3. If pressure declines or crawling occurs, check swashplate control valve and pilot pump wear firstly;
4. Use original-spec mounting bolts and torque values during replacement to avoid flange deformation and oil leakage.