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6sided pallet wrapping system wrap pallet on 6 sides.
Fully wrapped on pallet with stretch film, best solution for panel, board, box, sheet paper pallet, etc.
With paper corner applicator to protect 4 corners when storage/transport.
The wrapping system is composed on rotary arm wrapper, paper corner applicator, orbital ring wrapper, and specially designed conveyor.
Rotary arm stretch wrapper
2.3.1 Technology data:
|
Max load size(mm) |
(1800-2400)mm×1200mm×(600-1350)mm |
|
Conveyor height |
800mm |
|
Packing efficiency |
0-40 loads / hour |
|
Rotary arm speed |
0-25rpm |
|
Power supply |
About 3 KW 380V 60HZ 3Phase |
|
Max. load capacity |
500kgs |
|
Wrapping requirement |
Bottom wrapping start from 110mm |
|
Working ambiance |
Indoor, normal temperature |
2.3.2 Wrapping material:
Stretch wrapping film: Core size: 3’’
Film width: 500mm
Diameter: max 240mm
Thickness: 14－35μm
Power supply: 380V (+/- 10%)/3phase/60Hz (+/- 1Hz)
Power installed: ≈3kw
Supply scope
Machine main frame
Gantry type frame, made of square steel tube, material: Q235 steel
Driving motor base is installed on the frame
The rotary arm are fixed on the frame connecting with slew bearing
Frame size: (to be confirmed by drawing)
Driving device for rotary arm
Frequency control motor with brake
Brand of motor: SEW, Power rated: 2.5KW
Rotary arm speed: n=25rpm (frequency motor with brake)
Two position limits equipped on two ends of rotary arm
Film carriage
Open-door type pre-stretch film carriage, stretch ratio 250% (1m to 3.5m)
Analog quality film pre-stretch
Film carriage lifting driving: chain driving, good stability and high reliability
Driving reducer: worm gear reducer
Motor power: 0.37kw, SEW
Film carriage delivery device
The photoelectric switch is installed on the film carriage, automatic detect the height of the pallet
Driving motor: AC motor, speed adjustable
Power rated of film delivery driving motor: 0.37KW
Film delivery following up mechanism
The film delivery following up the rotary arm rotating, the proximity switch control the start/stop of film delivery motor to follow up the rotary arm
Film auto feeding and cutting device
To be designed to cut and clamp film on top of pallet
When stretch wrapping finish, the film will be cut and clamped automatically.
When the film tail is released from the clamp, then the film tail will be wrapped by stretch film and keep it tightly with the pallet to ensure no film tail produced.
Film hot melt cutting: electrical heating wire to cut the film.
After film being cut, the hot sealer will seal the film tail automatically to ensure no film tail come out.
Pneumatic component: FESTO brand
Pneumatic control system
Air source required: the compressed air shall be supplied by end user to the inlet of the stop valve.
The pneumatic cylinder is controlled by control box.
Paper corner applicator 4sets
The applicator can sense the position of the pallet, and then adjust the position of the installation. The working center should be same as the wrapper.
Auto sense the paper board quantity and alarm when lack of material, so that the paper boards can be feed manually;
The paper board should be in same level without angle;
Paper corner magazine 2pcs for each applicator, feed the paper board vertically;
The device should be connected with the main wrapper so that whole system work automatically;
The buyer should provide the exact specification of the paper board for confirmation. The positioning of the paper board should be based on the bottom line of the board.
Specification of the paper board;
Paper corner dimension: W50mm×thickness5mm;
Paper corner height: ≤900mm;
Angle: 90±1°;
Paper corner magazine capacity: 40pcs/magazine;
Quantity of paper corner magazine: 2;
Motor: SEW brand
After finish one magazine, the applicator will automatically goes to the second one, so that the first one will be filled with paper board manually.
4 sets of paper corner applicators work together to fix the paper corner onto the pallet.
Automatically recognize the pallet dimension to fix paper corner onto the pallet.
ELECTRICAL PARTS WILL BE COMBINED WITH THE WRAPPER.
Photo reference:
Infeed and wrap station chain conveyor 1set
Infeed/Outfeed chain conveyor 1set
Conveyor length: 2800mm
Conveyor height: 800mm
The conveyor has 4 chains in parallels
Automatic orbital ring wrapper 1set
Wrapper main frame with rotating ring
Rotating ring inner diameter: 2000mm;
Rotating speed: max. 30RPM, inverter adjustable
Gearbox motor: SEW brand, 2.2kw;
Ring guiding wheel material: polyurethane
Film carriage
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Main Product:
Packing Line,
Wrappers Packing,
Packaging Solution,
Stretch film Wrapping machine ,
Palletizing machine,
Conveyor
