Real Customer Project Case
Project Background: A professional food packaging machinery manufacturer in Guangdong needs to equip each new automatic packaging machine with an embedded industrial computer. The original third-party control host has a single function, no independent network port, needs an external switch, has poor RS485 signal stability, and often has data communication errors between equipment and PLC, resulting in inaccurate packaging parameters and equipment shutdown alarms. In addition, the old compact pc cannot remotely view equipment operation data, and after-sales maintenance is difficult and costly.
Solutions: The manufacturer adopts our 4 Ethernet fanless industrial mini PC as the standard host for new equipment, with a total of 120 sets of supporting equipment delivered. Use RS485 serial port to connect the packaging machine PLC and sensor; 4 network ports realize equipment local control, remote monitoring, data upload, and camera monitoring; four-network isolation; GPIO realizes equipment start-stop alarm control; support remote SSH and desktop maintenance.
Project Effect: The equipment communication failure rate is reduced from 6.8% to 0.2%, the production line accidental shutdown rate is reduced by 65%, the after-sales remote maintenance rate reaches 95%, no need for engineers to go to the site many times, and the enterprise equipment after-sales service cost is reduced by 38%.
Fanless Embedded Computer Core Advantages:
1. Professional Industrial Control Interface, Perfectly Docking Automation Equipment
This n100 mini pc has 2 COM serial ports (COM2 supports RS485), stably connects PLC, frequency converter, sensor, and other automation equipment, supports Modbus RTU/TCP and other industrial protocols; 8-way GPIO realizes digital signal acquisition and equipment start-stop control, meeting all kinds of mechanical equipment control needs.
2. Quad Network Port Isolation, Multi-system Centralized Control
The industrial nuc pc has 4 independent gigabit network ports, which can realize equipment control network, monitoring network, remote management network, and data upload network isolation operation, avoiding system failure caused by network mutual interference, and supporting one machine to control multiple production equipment centrally.
3. Automatic Recovery & Unattended Operation
This industrial fanless computer has a hardware watchdog timer that automatically resets and recovers when the program crashes; automatic power-on after power failure, no manual reset required, ensuring continuous operation of the automated production line and avoiding production stoppage.
Company reputation
Shenzhen Huaxiang Zhichuang Technology Co., Ltd. is a professional production and sales service provider of industrial computer products. The company's products have received rave reviews. Its main products are minihost series, industrial control all-in-one machines, embedded industrial personal computers, and edge computing industrial personal computers. It has more than 10 years of experience in industrial computer support. Our products have become the preferred choice for many industrial automation, intelligence, informatization, and digitalization enterprises.