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Automatic Container Shear for Ferrous Scrap

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Product details
Product Overview
 
The Q43W-4000 Container Shear is a heavy-duty hydraulic scrap metal shear engineered for processing bulky, mixed and oversized metal waste in recycling yards, steel mills, foundries and scrap collection centers. With a maximum cutting force of 4000 kN, a wide 1400 mm shear blade and a large 1400 × 450 mm feed opening, this machine can efficiently reduce long and irregular scrap into manageable sizes for transportation, storage, furnace feeding or further recycling.
 
Unlike conventional stationary cutting machines that require carefully prepared material, the Q43W-4000 hydraulic container shear accepts a wide range of loose and irregular scrap. Steel plates, profiles, pipes, reinforcing bars, light structural steel and mixed demolition metal can be loaded directly into the container-shaped feeding chamber.
 
The machine combines material storage, compression and cutting in one compact system. Its container-type structure helps reduce installation requirements while providing a practical solution for recycling facilities that need reliable cutting performance without constructing a large civil foundation.
 
Key advantages include:
 
• Powerful 4000 kN hydraulic cutting force
• Wide 1400 mm blade for large scrap loads
• Integrated feeding, compression and shearing process
• PLC semi-automatic control for stable operation
• Suitable for mixed, long and irregular metal scrap
• Reduced scrap volume and lower transportation costs
• Customizable voltage, chamber structure and control system
 
Cause
 
Scrap recycling companies often receive metal waste in different shapes, lengths and thicknesses. Long steel profiles, tangled reinforcing bars, pipes and structural scrap are difficult to transport, store and feed into furnaces.
 
Using manual cutting or small alligator shears creates several problems:
 
• Low processing efficiency
• High labor requirements
• Inconsistent cut lengths
• Difficult handling of bulky materials
• Increased loading and transportation costs
• Safety risks during manual material preparation
 
When scrap cannot be reduced efficiently, the recycling yard may experience material accumulation, slower turnover and higher operating expenses.
 
Solution
 
The Q43W-4000 container shear provides an integrated solution by placing scrap inside a large loading chamber and using hydraulic pressure to compress and position the material before cutting.
 
The hydraulic pressing system controls loose scrap and pushes it toward the cutting area. The 1400 mm blade then cuts the compressed material into shorter, denser sections. This process improves material handling and creates more consistent scrap sizes for truck loading, container shipping or furnace feeding.
 
The machine can be operated through a PLC control panel, and optional remote control can be supplied for greater operating convenience. Its hydraulic system is designed for continuous industrial use, providing stable pressure and dependable cutting performance under demanding working conditions.
 
Specifications
Item Q43W-4000 Specification
Model Q43W-4000 Container Shear
Maximum Cutting Force 4000 kN / 400 Tons
Feed Opening Size 1400 × 450 mm
Blade Length 1400 mm
Cutting Frequency 2–3 Times per Minute
Main Motor Power Approximately 74 kW
Machine Weight Approximately 21.5 Tons
Feeding Method Crane or Material Handler
Operation Mode PLC Semi-Automatic Control
Scrap Discharge Front Discharge After Cutting
Hydraulic Working System High-Pressure Hydraulic Drive
Applicable Materials Steel Plate, Pipes, Profiles, Rebar and Mixed Scrap
Voltage Customized According to Local Power Supply
Optional Equipment Remote Control, Soft Starter, Frequency Converter and Lubrication System
 
Technical specifications may be adjusted according to the material type, required cutting size, local voltage and production conditions.
 
Application
 
The Q43W-4000 hydraulic scrap shear is suitable for:
 
• Scrap metal recycling yards
• Steel mills and foundries
• Metal processing factories
• Demolition scrap treatment centers
• Automobile dismantling facilities
• Port and warehouse scrap handling
• Structural steel recycling projects
• Ferrous metal collection stations
 
Typical materials include steel plates, round bars, reinforcing bars, steel pipes, channel steel, angle steel, light beams, metal frames, production offcuts and mixed ferrous scrap.
 
The machine is especially suitable for recycling businesses processing bulky scrap that cannot be handled efficiently by a small alligator shear.
 
How It Works
 
First, the operator loads loose metal scrap into the container chamber using a crane, grab or material handler.
 
The hydraulic pressing device then compresses and controls the scrap, preventing loose materials from moving during cutting. The feeding system pushes the material toward the shear head.
 
Once the material reaches the preset cutting position, the hydraulic blade moves downward with a cutting force of up to 4000 kN. The cut scrap is discharged from the front of the machine.
 
The operating cycle continues according to the PLC settings. Cutting length and operating rhythm can be adjusted based on the material characteristics and the buyer’s production requirements.
 
How To Choose
 
Selecting the correct container shear depends on more than cutting force. Buyers should evaluate the following factors before ordering:
 
Material type: Thick steel plate and heavy profiles require greater cutting force than light mixed scrap.
 
Maximum material size: Confirm the width, thickness, diameter and shape of the largest scrap entering the machine.
 
Daily processing volume: The required production capacity determines the suitable motor power, feeding method and working cycle.
 
Required cut length: Scrap prepared for furnace feeding may require shorter and more consistent output sizes.
 
Loading equipment: Confirm whether the machine will be fed by an overhead crane, mobile material handler or excavator grab.
 
Local power supply: Voltage, frequency and phase must match the destination country’s electrical standard.
 
For mixed steel scrap, pipes, profiles and medium-heavy structural materials, the Q43W-4000 offers a practical balance between cutting power, chamber size, energy consumption and investment cost.
 
FAQ
 
1. What materials can the Q43W-4000 container shear process?
 
It can process steel plates, pipes, reinforcing bars, channel steel, angle steel, light structural beams, metal frames and mixed ferrous scrap. The exact cutting capability depends on the material strength, thickness, shape and loading method.
 
2. What is the production capacity of the machine?
 
Actual capacity depends on scrap density, material dimensions, operator efficiency and required cutting length. Because mixed scrap varies greatly, production capacity should be calculated according to the buyer’s real material samples and daily processing target.
 
3. Does the container shear require a concrete foundation?
 
The Q43W-4000 has an integrated container-style structure that can reduce complicated civil construction requirements. However, it should still be installed on a level and load-bearing surface. A foundation drawing and installation instructions can be supplied before delivery.
 
4. Can the machine voltage and electrical components be customized?
 
Yes. Voltage, frequency, motor configuration, PLC system and electrical components can be selected according to the destination country and customer requirements. Options such as soft start, frequency conversion and remote control are also available.
 
5. How should buyers confirm whether the Q43W-4000 is suitable?
 
Buyers should provide photos or videos of the scrap, maximum material dimensions, material thickness, required output size and estimated daily capacity. Based on this information, the shear force, blade size and machine configuration can be checked before a formal quotation is prepared.
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2 year
Address: Wuxi, China


Main Product: hydraulic metal baler , metal briquetting press, horizontal metal shear, scrap baler shear, alligator shear, gantry shear

Disclaimer:
The information of 2bvideo.com limited shown above is provided by the user or collected on the network. Video 2B does not guarantee the authenticity,accuracy and legitimacy of 2bvideo.com limited information. Video 2B does not involve legal relationships and disputes between users arising from transactions other than secured transactions on this website. Disputes shall be settled by you through negotiation. If you are the person in charge or relevant employee of this enterprise, if you find that the enterprise information is incorrect or want to manage thiscompany, please contact us jacklee1558@gmail.com, after you claim the enterprise, you can obtain management permission, publish supplyand demand information, bring consulting orders, and remove page advertisements.
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