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The JH-09B is a fully automatic double-end crimping and double-end insertion machine. It integrates wire feeding, cutting, stripping, terminal crimping on both ends, and housing insertion on both ends in one continuous cycle.
The machine processes electronic wire and ribbon cable from AWG#30 to AWG#20. It supports housing pitches of 1.0, 1.25, 1.5, 2.0, 2.54, and 3.96mm, with 2P to 12P universal compatibility.
For applications requiring only single-end insertion, the B-end can be switched to stripping and tinning mode instead of crimping and insertion.
The JH-09B is designed for home appliance, automotive, industrial control, and medical device wire harness manufacturers who need reliable double-end terminated assemblies.
Double-end crimp + double-end insert – Both A-end and B-end perform terminal crimping and housing insertion. Fully terminated assemblies in one cycle.
400-450 cycles/hour – High-speed production with stable output.
B-end mode switching – B-end can be switched from crimp+insert to stripping+tinning for applications requiring only single-end insertion.
CCD vision inspection – Forward CCD for wire sequence verification. Side CCD for insertion depth verification.
Electronic wire + ribbon cable – Processes both wire types on the same machine.
2P-12P universal – Same-pitch housings share the same vibratory feeder. Tooling changeover is simple and fast.
Premium components – Inovance servos, Hiwin guides, TBI screws, Airtac pneumatics, Schneider sensors, Omron temperature controller.
Touchscreen HMI – Parameter adjustment, production monitoring, and multi-machine networking capable.
| Parameter | Specification |
|---|---|
| Model | JH-09B |
| Functions | Wire feeding, length measurement, cutting, A/B-end stripping, A/B-end crimping, A/B-end housing insertion (B-end switchable to stripping+tinning) |
| Wire Range | AWG#30 – AWG#20 (tooling change for different gauges) |
| Wire Types | Electronic wire, ribbon cable |
| Wire Length (Electronic Wire) | 50mm – 800mm |
| Wire Length (Ribbon Cable) | 60mm – 800mm |
| Cutting Accuracy | ±0.1mm + 0.1% of length |
| Strip Length (Both Ends) | 1 – 6mm |
| Tinning Length | 1 – 6mm |
| Housing Pitch | 1.0, 1.25, 1.5, 2.0, 2.54, 3.96mm |
| Housing Pins | 2P – 12P (same-pitch housings share feeder) |
| Cycle Rate | 400 – 450 cycles/hour |
| Air Pressure | 0.6 – 0.7MPa (clean, dry air) |
| Power Supply | AC220V 50/60Hz |
| Power Consumption | 3500W |
| Machine Dimensions | 1800mm (L) × 2000mm (W) × 1800mm (H) |
| Weight | Approx. 980kg |
| Feeder Type | Vibratory bowl feeder (JUHAI custom) |
| Inspection Type | Description | Standard/Optional |
|---|---|---|
| Wire presence | Detects missing wire | ✓ Standard |
| Terminal presence | Verifies terminal before crimping | ✓ Standard |
| Housing presence | Confirms housing available before insertion | ✓ Standard |
| Air pressure monitoring | Alerts on low/unstable pressure | ✓ Standard |
| Motor status | Real-time servo/stepper monitoring | ✓ Standard |
| Forward CCD vision | Wire sequence verification before crimping | ✓ Standard |
| Side CCD vision | Insertion depth verification after insertion | ✓ Standard |
| Pressure monitoring | Real-time crimp force analysis | ◯ Optional |
Bad rate management:
When CCD vision detects a defect, the wire is not inserted and is rejected.
When insertion fails, the finished assembly is rejected.
If bad rate exceeds user-defined threshold, the machine stops and alerts operator.
| Category | Component | Brand |
|---|---|---|
| HMI | 10" touchscreen | Xiankong |
| Control | Control board | JUHAI custom |
| Control | Industrial PC | JUHAI custom |
| Servo | Motors & drives (400W/750W) | Inovance |
| Stepper | Motors & drives | Leisai |
| Pneumatics | Solenoid valves | Inovance |
| Pneumatics | Cylinders & fittings | Airtac |
| Motion | Ball screws | Hiwin / TBI |
| Motion | Linear guides | Hiwin |
| Motion | Timing belts | Samsung / Fulong |
| Bearings | Bearing components | Yiheda / NSK |
| Couplings | Couplings | Yiheda |
| Sensors | Proximity/photoelectric | Schneider / Panasonic |
| Pressure sensor | Air pressure | Airtac |
| Vision | Camera | Hikvision 6MP color |
| Vision | Lens | OPT |
| Electrical | Breaker, contactor | Chint |
| Electrical | Temperature controller | Omron |
| Electrical | Power supply | Mean Well |
| Indicator | 3-color light, buzzer | Taibang |
| Feeder | Vibratory bowl | JUHAI custom |
Custom brand selection supported – Specify your preferred brands for servos, pneumatics, sensors, vision systems, and more.
The JH-09B is equipped with two CCD vision cameras for comprehensive quality verification.
| Camera | Position | Inspection Target | Timing |
|---|---|---|---|
| Forward CCD | Front-facing | Wire sequence (multi-color wire order) | After stripping, before crimping |
| Side CCD | Side-facing | Terminal insertion depth | After housing insertion |
Inspection logic:
Forward CCD detects wire sequence error → Wire is rejected without crimping/insertion
Side CCD detects incomplete insertion → Finished assembly is sorted to NG bin
Bad rate exceeds threshold → Machine stops with alarm
This dual-camera system is standard on the JH-09B, not an optional upgrade.
The JH-09B offers flexible B-end configuration to accommodate different production requirements.
| Mode | B-end function | Best for |
|---|---|---|
| Mode 1 | Crimping + Insertion | Double-end terminated harnesses |
| Mode 2 | Stripping + Tinning (no crimp, no insert) | Applications requiring one tinned end for soldering |
This switching capability allows the same machine to produce both double-end terminated harnesses and single-end tinned wires without purchasing separate equipment.
| Industry | Typical Application |
|---|---|
| Home Appliances | Internal wiring harnesses for washing machines, refrigerators, air conditioners |
| Automotive | Waterproof connector assemblies, sensor cables, lighting harnesses |
| Industrial Control | Control panel wiring, sensor cables, power distribution harnesses |
| Medical Devices | Low-voltage signal harnesses, probe cables |
| Consumer Electronics | Internal device harnesses, power supply wiring |
| Marine/Outdoor | Waterproof JST connector assemblies for marine and outdoor equipment |
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Main Product:
Automatic Housing Insertion Machine,
Automatic Terminal Crimping Machine,
Wire Crimping Machine ,
Wire Cutting Stripping Machine,
Seal Insertion Machine,
Stripping Machine
