
High efficiency CNC gear shaving machine is widely used for finishing machining all kinds of spur gear, helical gear and shaft gear with the features of high automation, good rigidity, high efficiency, complete performance, and convenient operation etc.
Especially used for mass gear shaving production in Automobile, Motorcycle, Tractor, Construction Machinery, Reducer, and so on industries.
According the customers’ requirements, select the disc gear or shaft gear of the corresponding automatic loading and unloading device.
Y4235CNC5
gear hobbing shaping and shaving
Compact structure design gear shaving machines
High precision gear shaping machines
FANUC numerical control system and servo drive, system reliability, simple operation
Max. Workpiece Diameter: Φ350 mm |
Max. Module: 8mm( Radial shaving 5mm) |
NC Control Axis :
A: Rotation movement of tool holder
R: sliding surface swing
X: Axial feed movement of worktable
Y: Tangential feed movement of worktable
Z: Radial feed movement of slide
S: Rotation movement of razor
High Efficiency Gear Finishing Machining Shaving Cutters:
1.The R-shaped sliding surface is arranged on the upper part of the tool holder head, swings around the center of the meshing point of the tool holder, which can machine more perfect taper and drum shaped teeth, and greatly shorten the auxiliary time of the shaving tooth machine and improve the convenience of usage.
2.The operator can easily adjust the return angle of the tool holder in the front of the slide to achieve the appropriate axis intersection angle between the workpiece and tool;
the spindle is allowed to face the front, the shaving tooth cutter is locked with a quick change device, which saves time and labor when changing the tool.
3.Use special spring design, completely eliminates the tool installation clearance, so that the rotary precision and clamping rigidity of the tool greatly improved, reduce the vibration of the cutting tool and improve the machining precision.
4.Compact structure design, equipped with a separate hydraulic station and magnetic chip removal device,independent electrical cabinet placed in the back and the adjustment and maintenance space concentrated in the front and back, there’s no need for maintenance on both sides, which is conducive to line production. Moreover, use the heat balance design and compensation technology.
Main Technology Parameter
Items(CNC gear shaving machine) |
Y4235CNC5 |
Y4235CNC4 |
Y4235CNC3 |
Maximum workpiece Dia.(mm) |
350 |
||
Maximum workpiece Modulus (mm) |
8( Radial shaving 5) |
||
Standard Pressure Angle(° ) |
0-30 |
||
Maximum Workpiece Tooth Width(mm) |
150 |
40 |
|
Maximum Width of razor(mm) |
50 |
||
Maximum Outer Dia. of razor(mm) |
250 |
||
Mounting Hole Dia. of razor(mm) |
63.5 |
||
Maximum Rotation Speed of razor (r/min) |
500 |
||
Spindle Power (Kw) |
3.7/5.5 |
||
Rotation Angle of A axis |
+20° to-90° |
||
Maximum Rotation Speed of A axis |
240° /s |
||
Range of Z-axis (mm) |
117-300 |
||
Fast moving speed of Z-axis (mm/min) |
8000 |
||
Feed Speed of Z-axis (mm/min) |
1-2000 |
||
Range of X-axis (mm) |
±75 |
/ |
|
Feed Speed of X-axis (mm/min) |
1-3000 |
/ |
|
Range of Y-axis range(mm) |
±10 |
/ |
|
Feed Speed of Y-axis (mm/min) |
1-600 |
/ |
|
Swing Angle of B-axis (for taper drum) |
±2° |
±2° |
±2° |
Control Way of B-axis |
Servo Control |
Servo Control |
Manual Adjustment |
Maximum Distance between left top and right top(mm)(from the face of the left lock nut and right lock nut counting) |
490(optional 700) |
265(optional 300) |
|
Top center Height(mm) |
180 |
Standard Configuration
Razor Gasket (10, 12.5, 15) |
Magnetic Separator |
Chip Collecting Box |
Cutting Oil Tank |
Tricolor lamp for Machine Status Display |
Machine Adjustment Parallels |
Electric Cabinet Air Conditioner |
Hydraulic System |
Lubrication System |
Operation Software |
Temperature Compensation System |
Leakage Power Circuit Breaker |
Two-handed Operation Button |
NC Control System |
The loading and unloading device can be selected according to the needs of automation:
Direct action feeding mechanism
Two station rotary table manipulator of loading and unloading device
WHY CHOOSE US?
2. Certification--CE/ISO, First prize of science and technology award, National key high tech enterprise and so on.
3. Quality Control--Quality checks to promise stable quality and high reliability for you.
4. Best Material--Insist on choosing top materials.
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Main Product:
Gear Hobbing Machine,
Gear Shaving Machine,
Gear Automatic Production Line,
Gear Cutting Machines,
Gear Hobbing/Chamfering Compound machines,
Bearing Turning Machine