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Equipment name: Servo hydraulic dry press shaping machine
Equipment type: specialized Pulp Molding Equipment
Optimization direction: optimized for Dry Press Industrial Packaging. This optimization focuses on enhancing the efficiency and quality of the dry - pressing process for industrial packaging applications. It is designed to meet the specific requirements of creating durable and well - formed packaging products using pulp materials.
Typical application products: including pulp shoe tree, fan packaging tray, etc. These products require a high level of precision and durability in their shaping process, which the servo hydraulic dry press shaping machine can effectively provide.
Four - column design: It adopts a robust four - column design, enabling fast hot pressing. The four - column structure provides excellent stability during the hot - pressing process, allowing for rapid application of pressure without sacrificing accuracy. This design also ensures uniform pressure distribution across the mold, resulting in consistent product quality.
High heat and pressure utilization: It utilizes high heat and pressure to dry, shape, and refine Molded Pulp Products. The combination of high heat and pressure helps to quickly remove moisture from the pulp, while simultaneously shaping it into the desired form. This process also refines the surface and internal structure of the product, enhancing its strength and aesthetic appeal.
Dry press industrial packaging products: Dry press industrial packaging products such as pulp shoe tree and fan packaging tray. These products are suitable for this machine due to their relatively complex shapes and the need for a high - quality finish. The machine’s capabilities in terms of pressure, temperature control, and shaping precision make it ideal for manufacturing these types of industrial packaging items.
Advanced servo - motor control: Advanced servo motor control ensures precise mold closure and smooth operation. The servo motor can accurately control the movement of the mold, allowing for extremely precise alignment during the closing process. This precision not only improves the quality of the hot - pressed products but also reduces the risk of defects. Additionally, the hydraulic control system reduces energy consumption, and the combined advantages of servo - motor and hydraulic control significantly enhance the quality of hot - pressed products.
Ductile iron three - layer plate structure: The ductile iron three - layer plate structure minimizes deformation after long - term use. Ductile iron is known for its high strength and ductility, which makes the three - layer plate structure highly resistant to deformation. This results in a more stable and reliable machine over an extended period. With an output approximately 15% higher than that of older cylinder - based models, this structure contributes to increased productivity.
Adjustable parameter settings: Mold pressure, speed, and temperature can be adjusted, which can meet the production requirements of different product specifications with high accuracy. This flexibility allows manufacturers to produce a wide range of products with varying requirements. Whether it’s a thick and sturdy pulp shoe tree or a more delicate fan packaging tray, the machine can be fine - tuned to achieve the desired product characteristics.
This machine is mainly used in factories that produce pulp - based industrial packaging products. It is suitable for large - scale production lines where high - quality and consistent dry - pressed products are required. For example, in the manufacturing of packaging for consumer electronics, home appliances, and automotive parts, where the packaging needs to protect the products during transportation and storage.
The installation of the Servo hydraulic dry press shaping machine requires a flat and stable foundation. First, ensure that the installation site has sufficient space to accommodate the machine and its associated components, such as hydraulic pumps and control cabinets. The four - column structure should be carefully aligned and leveled to ensure stable operation. Anchor bolts can be used to secure the machine to the floor. Connect the hydraulic system hoses and electrical wiring according to the manufacturer’s instructions. After installation, conduct a series of tests, including checking the pressure, speed, and temperature control systems, to ensure that the machine is operating correctly.
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