Drawing Wheel Product Details
The wire drawing wheel is a polishing tool with the core advantages of "efficient polishing and flexible adaptation". The core consists of a high-strength substrate, a "flying wing" type polishing plate that can flexibly swing, and a stable connection structure. Its "flying wing" piece is made of high wear-resistant and high toughness composite abrasive, which can automatically adjust the fitting angle according to the surface and curvature of the polished workpiece, avoiding the problems of "polishing dead corners" and "workpiece scratches" that traditional rigid polishing tools are prone to. At the same time, the lightweight substrate design ensures that there is no obvious load feeling when held by hand, and stable operation can be maintained even after long-term operation.
1、 Core product features
1. Flexible fit, no dead corners grinding: The core "flying wing" grinding blade has a flexible swing angle of 15 ° -30 °, which can tightly adhere to the surface of the workpiece, whether it is the curved surface of the curved workpiece, the groove of the irregular part, or the edge of the irregular contour. It completely solves the pain point of traditional grinding wheels that cannot be ground or ground unevenly. After grinding, the surface flatness error of the workpiece can be controlled within 0.1mm.
2. Wear resistant and durable, with higher cost-effectiveness: The flying wing is made of a composite material of diamond sand and resin, which increases the surface abrasive adhesion by 40%. Compared with ordinary fiber polishing wheels, the service life is extended by 2-3 times; And it supports individual replacement of wing blades without the need for a complete replacement tool, reducing single use costs by 50% and adapting to mass production scenarios.
3. Low noise and low dust, safer and more worry free: The substrate is equipped with a built-in noise reduction buffer layer, and the noise during operation is controlled below 65 decibels, far below the industry average level of 85 decibels for traditional polishing wheels; At the same time, the flying wings adopt a tightly arranged structure, reducing the amount of abrasive debris splashing by 60% during the polishing process. When used with a dust cover, it can achieve low dust operation and ensure the occupational health of operators.
4. Wide adaptability and low operating threshold: supports speed adjustment of 1000-3000 revolutions per minute, can be matched with various power equipment such as electric drills, angle grinders, and specialized polishing machines; Whether beginners or experienced technicians, there is no need for complex debugging. After installation, they can quickly get started without obvious shaking during high-speed operation, and the polishing accuracy is easy to control.
2、 Core purpose
The core use of wire drawing wheels revolves around "fine polishing of irregular workpieces", which can be divided into three categories:
1. Surface rough grinding and shaping: For newly formed metal and plastic workpieces, quickly remove casting burrs, stamping burrs, and cutting marks on the surface, and initially level the surface while shaping, laying the foundation for subsequent precision grinding and polishing.
2. Surface precision grinding and polishing: For workpieces with existing basic shapes, key parts such as surfaces, grooves, and corners are finely polished to eliminate the grinding marks left by rough grinding, reducing the surface roughness of the workpiece to below Ra0.8 μ m and achieving a preliminary polishing effect close to mirror surface.
3. Renovation and polishing of old parts: For aged and rusted workpieces (such as old metal fittings and plastic molds), gently remove surface rust, aging coatings, and stains without damaging the basic structure and dimensions of the workpiece itself, helping to efficiently renovate and reuse old parts.
3、 Main application scenarios
1. Metal processing industry: It is the core polishing tool for processing automotive parts (such as car wheel hub surfaces, engine housing grooves), hardware accessories (such as irregular hinges, curved door handles), and stainless steel products (such as stainless steel sink corners, curved guardrails), suitable for mass production and customized processing scenarios.
2. Plastic and composite materials industry: widely used in the demolding and polishing of plastic molds (such as home appliance shell molds, toy shaped molds), as well as surface finishing of fiberglass products (such as fiberglass ship hull surfaces, fiberglass water tank corners), to avoid damaging the flexible substrate of plastic and fiberglass during the polishing process.
3. Furniture and home building materials industry: Suitable for polishing solid wood furniture (such as curved table legs and curved chair backs), removing burrs and sandpaper marks on the surface of the wood; It can also be used for surface treatment of aluminum alloy home furnishings, such as curved aluminum frames and irregular aluminum handles, to enhance the exquisite appearance of home products.
4. In the field of repair and refurbishment: high-frequency use in automobile repair (such as polishing before repairing scratches on car bumpers), agricultural machinery repair (such as rust removal and polishing of agricultural machinery shaped metal parts), and home refurbishment (such as surface refurbishment of old metal furniture and shaped plastic homes) to meet the polishing needs of small batches and multiple categories.. We also produce other polishing waxes and polishing paste, together with sisal wheel and cotton buffing wheel. In addition, we also produce nylon polishing, flip wheel, abrasive belt, etc.
