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Product Description: As a crucial tool in the edge treatment process of all kinds of Molded Pulp Products, the die cutting mold can assist the Edge Trimming Machine to accurately cut off the excess edges, strictly control the size and shape of the product edge, and greatly ensure the overall accuracy and appearance of the product. This precision-engineered tooling system represents the gold standard in pulp product finishing technology.
Enhanced Features & Advantages:
✔ Premium Material Construction - Available in high-grade tool steel (HRC58-62) or aerospace aluminum alloy for optimal performance ✔ Precision Laser-Cut Edges - Waterjet or laser-cut profiles maintain ±0.01mm tolerance ✔ Extended Service Life - Special surface treatments (/TiN coating) enhance durability by 3X ✔ Modular Design - Interchangeable cutting inserts for multi-product compatibility ✔ Smart Mold Technology - Optional RFID tagging for production tracking and maintenance scheduling
Technical Specifications:
Cutting Precision: ±0.05mm repeatability
Maximum Working Area: Up to 1200×800mm (custom sizes available)
Minimum Inside Radius: 0.2mm achievable
Surface Roughness: Ra 0.4μm after polishing
Typical Service Life: 1-2 million cycles (depending on material)
Advanced Manufacturing Processes:
CNC precision machining centers
5-axis profile grinding
Cryogenic treatment for stress relief
Micro-polishing for burr-free edges
Dynamic balancing for high-speed operation
Extended Applications:
Precision packaging for electronics/components
Medical device packaging
Food service containers
Industrial protective packaging
Automotive parts packaging
High-end consumer product packaging
Installation & Maintenance:
Precision Mounting - Hydraulic clamping system ensures perfect alignment
Laser-Assisted Calibration - Real-time positioning verification
Test Cutting - Material-specific parameter optimization
Production Operation - Continuous monitoring of cutting quality
Preventive Maintenance - Scheduled sharpening and coating renewal
Quality Assurance Features:
3D optical measurement verification
Cutting force monitoring system
Wear compensation technology
Production traceability system
Why This Mold Stands Out: The structure of the mold can be flexibly designed to meet the complex edge cutting requirements of different products. Our advanced engineering capabilities allow for the creation of intricate profiles that handle everything from simple geometric cuts to complex 3D contours with equal precision. The combination of premium materials and cutting-edge manufacturing techniques ensures consistent performance throughout the mold's extended service life.
Available Customization Options:
Product-specific cutting profiles
Quick-change insert systems
Specialized coatings (non-stick, anti-corrosion)
Integrated vacuum systems
Smart sensor integration
Branding/identification marks
This customized die cutting mold system represents the pinnacle of pulp product finishing technology, combining German engineering precision with flexible customization options to meet the most demanding production requirements in sustainable packaging manufacturing.
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