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Double Glass production line mainly consists of four sections: feeding section, cleaning and drying section, inspection section and closing section. The four sections are placed vertically with the same dip angle, with compact structure, practical economy, high efficiency and convenient maintenance.Vertical insulating glass production line is mainly used for processing and making insulating glass.
Main functions of Insulated Glass Unit Production Line
1)Making double IG units
2)Making triple (3-layer) IG units
3)Making shaped IG units
4)Making low-e IG units
5)Making four-sides IG units
6)Filling argon gas automatically
Details of Insulating glass production line
1.There is the Low-e glass sensor in the washing machine
This sensor is installed before washing machine. It can automatically recognize Low-e glass surface fast and precisely, preventing the glass from dropping Low-e surface.
2.The washing machine uses six soft (Low-e) brushes with the 0.1mm diameter only.can wash low-e glass, flat glass, tempered glass and so on. It has a diameter of less than 0.1mm bristles, never damage glass, especially for low-e glass.
3.The machine adopts Siemens control system, equipped with high resolution touch screen.
4.The washing machine uses 304 stainless steel materials
The whole washing and drying section adopt 304 stainless steel materials, including the plate and interior spare parts.
5.The special structure inside the washing machine can automatically recognize glass thickness. Allowing different thicknesses of glass to be transferred quickly, increasing production speed. According to the test, it takes only 22s to produce a 1m*m insulating glass.
6.Air-buffered backrest prevents glass scratches and glass wheel marks
7.The pressing box uses servo motor and timing belt to support pressing IG units.
Servo motor can be accurately calculated the thickness of the glass and aluminum spacer. Compared with traditional hydraulic station, servo motor can guarantee the precise working pressure and protect the glass from damage, at the same time increasing the working speed.
Timing belt is jagged, making the pressing more accuratly.
8.We use adjustable points to ensure that the platen will never deform.
We adopt CNC technology into the pressing board. We designed the adjustable points inside the pressing board to keep the back plate straight all the time. In China, except LIJIANG, no one can guarantee that the pressing board will remain vertical and straight all the time after used 10 or 20 years. However, we solve this problem already.
9.Automatic inflating function inside the slab, automatically inflating according to the size of the glass, improving inflation efficiency and gas utilization rate.The IG line fills argon gas with 22s only for one piece of 1m*1m double glazing glass.
Technical data of insulating glass production line
| Max. glass size | 2500mm*3500mm |
| Min. glass size | 280mm*400mm |
| Glass thickness | 3-15mm / 19mm |
| Insulating glass thickness | 50mm / 60mm |
| Glass washing speed | 2-10m/min |
| Glass conveyor speed | 45m/min |
| Washing brushes | 3 pairs |
| Water supply | Water consumption:0.5t/h conductivity:40μs/cm |
| Air supply | Flow: 0.8m/min |
| Air pressure | ≥0.8MPa |
| Total power | 3P 380V 50HZ 40KW |
| Dimension | 23500*3500*3700mm |
| Weight | 6500kg |
OTHER PRODUCTS:
1.Aluminum Spacer Bending Equipment
2.Automatic Desiccant Filler
3.Glass Edging Machine
4.Glass Sealing Robot
5.Suction Lifter
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