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Product Description: The semi-automatic hydraulic pulper is a crucial piece of Pulp Making Equipment positioned in the Pulp Making System. This robust machine combines mechanical efficiency with intelligent control to transform raw materials into high-quality pulp for molded products. Engineered for reliability and performance, it serves as the foundational stage in sustainable packaging production.
Enhanced Features & Advantages:
✔ High-Efficiency Hydraulic Turbine System - Achieves optimal fiber separation while preserving fiber length integrity ✔ Precision Control Module - Automated adjustment of pulping parameters for consistent results ✔ Large-Capacity Processing - Handles bulk materials without pre-processing ✔ Energy-Saving Design - 30% lower power consumption than conventional pulpers ✔ Durable Construction - 304 stainless steel cutterheads with hardened wear surfaces
Technical Specifications:
Capacity: 500-5,000kg/h (customizable)
Power: 15-75kW (variable frequency drive)
Rotor Speed: 200-600 RPM (automatically adjustable)
Consistency Range: 3-15%
Feed Opening: 800×600mm standard (custom sizes available)
Innovative Working Principle: During operation, this machine takes in pulp feedstock containing fibers of varying lengths in pre-set proportions; upon adding the requisite amount of water, the cutterheads, through their combined high-speed slicing and vigorous friction actions, rapidly disintegrate and homogenize the tightly bound fibers. This results in a uniform pulp that gets transferred to the thickened pulp tank, laying the foundation for the production of Molded Pulp Products further down the line.
Key Performance Merits:
Advanced Hydraulic Turbine Mechanism
Patented rotor design creates optimal vortex flow
Maintains 85-90% of original fiber length
Processes difficult materials (wet-strength paper, corrugated stock)
Energy consumption as low as 0.12kWh/kg
Intelligent Control System
Touchscreen HMI with recipe management
Automatic consistency monitoring (±1%)
Self-diagnostic fault detection
Production data logging (500+ batches)
Optimized Feed System
Jumbo feed opening accommodates full bales
Anti-jamming protection
Automated water spray for dust control
Emergency stop and reverse function
Installation & Operation:
Foundation Preparation
Reinforced concrete base with vibration dampers
Proper alignment with downstream equipment
Mechanical Connection
Pulp outlet piping to storage tanks
Water supply integration
Power connection with safety disconnect
System Commissioning
Rotor balance verification
Control system calibration
Trial runs with various materials
Production Operation
Simple loading procedure
Automated process sequencing
Continuous quality monitoring
Industry Applications:
Egg tray and fruit tray production
Electronic equipment packaging
Medical product molding
Industrial protective packaging
Agricultural seedling containers
Available Customizations:
Explosion-proof version for special environments
Integrated metal detection system
Customized rotor configurations
Special coatings for corrosive applications
Mobile skid-mounted units
This semi-automatic hydraulic pulper represents the perfect balance between operational efficiency and process control, offering manufacturers an ideal solution for quality pulp production in sustainable packaging operations. Its combination of robust construction and intelligent features ensures reliable performance while minimizing energy and labor costs.
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