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Intelligent Pulp Vacuum Separator Tank: Technical Overview
Introduction Intelligent pulp vacuum separator tank plays a crucial part in the production of diverse paper pulp tray. It serves as essential ancillary equipment for the molding of Molded Pulp Products. Its significant capabilities include the automated storage of retrieved pulp. It can efficiently separate the pulp from air, ensuring a consistent vacuum level within the vacuum tank.
Enhanced Technical Specifications
Core Performance Parameters
Operating vacuum range: -0.06 to -0.095MPa
Processing capacity: 2-5m³/hour (adjustable)
Tank material: SUS304/SUS316 stainless steel
Separation accuracy: 99.8% pulp recovery rate
Smart Control System
Industrial-grade PLC with touchscreen interface
Automatic liquid level control (±2mm precision)
Real-time vacuum pressure monitoring
Data recording and production analysis functions
System Components
Three-stage separation chambers
High-efficiency cyclone separator
Automatic discharge valves
Pulp density monitoring sensors
Self-cleaning filtration system
Extended Applications While primarily used for paper tray production, it also serves:
Molded fiber tableware manufacturing
Egg carton production lines
Medical packaging production
Industrial protective packaging
Installation & Operational Requirements
System Integration
Standard flange connections (DN100-DN150)
Compatible with all major pulp molding machines
Optional robotic interface for automation
Space Requirements
Compact footprint: 1.8m×1.5m×2.2m (L×W×H)
Installation clearance: 1m maintenance space
Foundation: 150mm reinforced concrete
Utility Connections
Power supply: 380V/50Hz/3-phase
Compressed air: 0.6-0.8MPa for controls
Drainage connection for cleaning
Operational Process Regarding its operation, during the forming stage of the Molded Pulp Forming Machine, the vacuum-absorbed pulp initially gets collected in the upper tank. Once the liquid volume hits a set level, the pulp is automatically transferred to the lower two tanks via intelligent means. Subsequently, it is pumped to the pulp return tank smartly for reuse in the next pulping cycle.
Maintenance Features
Automatic cleaning cycles
Quick-access service panels
Wear-resistant components
Remote diagnostic capability
Conclusion This intelligent pulp vacuum separator tank represents advanced technology in pulp molding production, combining efficient separation with smart automation. Its precision control and reliable performance significantly enhance production efficiency while maintaining consistent product quality, making it an indispensable component in modern molded pulp manufacturing lines.
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