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Definition: A state-of-the-art molded pulp forming machine that integrates forming and shaping processes into a single automated production line, designed for manufacturing high-precision molded pulp packaging with superior efficiency and quality control.
Key Features:
Integrated Dual-Process Molded Pulp Forming System
Seamlessly combines wet pulp forming and thermal pressing in one continuous operation
Pre-heated forming molds (50-180°C adjustable) ensure optimal material distribution
Precision Molded Pulp Engineering
Advanced alignment system maintains ±0.15mm dimensional accuracy
Anti-deformation transfer mechanism preserves product integrity
Smart Molded Pulp Control System
IoT-enabled PLC with touchscreen HMI for real-time monitoring
Automatic parameter adjustment based on material conditions
High-Efficiency Molded Pulp Thermal System
Rapid heating technology achieves 30% faster cycle times
Energy recovery system reduces power consumption by 25%
Flexible Molded Pulp Production Capability
Quick-change mold system (under 15 minutes)
Stores 50+ product recipes for versatile applications
Applications:
Premium electronics packaging (laptop/tablet inserts, VR headset holders)
Medical packaging (surgical instrument trays, sterile device packaging)
Luxury goods (watch cases, jewelry presentation boxes)
Automotive components (interior padding, part holders)
Sustainable food service (high-end disposable tableware)
Installation Requirements:
Facility Preparation
6m × 4m × 3.5h (L×W×H) operational space
Vibration-isolated concrete foundation
Utility Connections
380V/50Hz 3-phase power (±5% stability)
0.7-0.8MPa compressed air (dew point -40°C)
Cooling water circulation system
Environmental Controls
Temperature maintained at 18-28°C
Humidity below 55% RH
Dedicated dust extraction system
Safety Configuration
Category 4 safety circuit (ISO 13849-1)
Thermal overload protection
Emergency stop with position memory
Operational Advantages:
40% reduction in production space requirements
60% decrease in product defect rate
35% lower energy consumption
Full traceability through digital production records
Predictive maintenance capability
This intelligent molded pulp forming machine represents the pinnacle of pulp molding technology, delivering unmatched precision, efficiency and automation for premium packaging solutions across multiple industries.
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Main Product:
Automatic forming and shaping integrated machine,
Double-cylinder double-station forming machine,
Servo oil pressure shaping machine,
Servo oil pressure edge trimming machine,
Intelligent pulp making system ,
Vacuum tank
