automatic friction welding machine for long rebar

automatic friction welding machine for long rebar

2 week ago

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Ningbo Xin Chang Machinery Co.,Ltd

 4 month year

Product details

Friction Welding Machine for Rebar Bars and Rebar Rods is a state-of-the-art solution designed to provide efficient, high-quality joining of steel reinforcement materials. This advanced equipment utilizes the principle of friction welding, which involves the generation of heat through the relative motion of two components under pressure until they reach a plastic state and are then joined together. The Friction Welding Machine for Rebar Bars is ideal for applications where strong, durable, and consistent welds are required in construction, infrastructure development, and industrial manufacturing. Whether it's for rebar bars or rebar rods, this machine ensures precise alignment, controlled force application, and optimal energy efficiency. Its robust design and user-friendly interface make it suitable for both small-scale operations and large production environments. The Friction Welder Machine is engineered to deliver superior performance, minimizing material waste and reducing the need for post-welding treatments. With its ability to handle various diameters and lengths of rebar, this device offers versatility and adaptability across multiple industries. The key features of this Friction Welding Machine include an automated control system that ensures accurate welding parameters, a high-torque motor for reliable operation, and a sturdy frame that enhances stability during the welding process. Additionally, the machine incorporates safety mechanisms such as emergency stop functions and protective guards to ensure operator well-being. The Friction Welding Machine for Rebar Rods is particularly beneficial in projects that require rapid assembly and structural integrity, making it a valuable asset in modern engineering practices. The detailed description of this Friction Welding Machine highlights its technical specifications, including the maximum welding capacity, power requirements, and operational speed. It is constructed using high-grade materials that withstand heavy usage and maintain performance over time.

Principle of friction welding：

Friction welding is a pressure welding method that uses the heat generated by mutual friction in relative rotational motion when the workpiece contacts the end surface, so that the end reaches the thermoplastic state, and then quickly upsets to complete the welding. The most common friction welding method， When welding two circular cross-section workpieces, first make one workpiece rotate at a high speed about the centerline, and then apply axial pressure to the rotating workpiece to start friction heating. When the specified friction welding time or the specified amount of friction deformation is reached, that is, when the joint is heated to the welding temperature, the transfer of the workpiece is immediately stopped, and a greater axial pressure is applied to perform upsetting welding. Usually, the entire welding process only takes a few seconds.

Advantages of friction welding

*The welding quality is good and stable. The rejection rate is about 0.01%, and the rejection rate of flash butt welding is 10%-1.4%.

*High welding productivity.

*The production cost is low, and the power of the welding machine is small and the welding time is short, so it can save electric energy. Compared with flash welding, friction welding can save about 80-90% of electric energy. In addition, the welding margin of the workpiece is small; the workpiece does not need special processing and cleaning before welding; sometimes the welding flash does not need to be removed; there is no need for filling materials and shielding gas. Therefore, the processing cost can be reduced by about 30% compared with arc.

*The friction welding machine is easy to realize automation. Operation and maintenance are simple and easy to master. The work site is clean and there is no harmful gas from sparks and arcs.

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Ningbo Xin Chang Machinery Co.,Ltd

 Audited supplier

4 month

Address: Ningbo, China

Main Product: Friction Welding Machine, Spot Welding Machine, Butt Welding Machine , Seam Welding Machine, Laser Welding Machine for Steel Ring, Stud Welding Machine

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