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JH-7701SH Fully Automatic Dual‑End Crimping & Dual‑End Sheathing Machine – Ultra‑Thick Wire & High‑Versatility Terminal Processing
Product Overview
The JH‑7701SH is an advanced, fully‑automated crimping and sheathing system engineered for ultra‑thick wires and large terminals. It integrates six servo motors for precision motion control, enabling simultaneous dual‑end terminal crimping and sheath insertion—including challenging 187/250 straight terminals and flag‑type connectors. Designed for high‑volume production with exceptional versatility, this machine combines robust performance with quiet operation, forming a complete wire‑processing workstation that significantly reduces labor and enhances throughput.
Key Features
Ultra‑Thick Wire & Terminal Capability: Specially engineered to crimp and sheath large cross‑section wires (AWG #12–24) and heavy‑duty terminals, including 187/250 straight terminals and flag terminals without protective sheaths.
Six‑Servo Motor System: Delivers precise, synchronized control for cutting, stripping, crimping, and sheathing operations, ensuring repeatable accuracy and smooth motion.
Dual‑End Processing Flexibility: Performs wire cutting, dual‑end crimping, and single‑ or dual‑end sheathing in one automated cycle, adapting efficiently to different production requirements.
Shared Vibration Disc Design: Enables multiple terminal types to be processed using the same feeding platform, enhancing machine versatility and reducing changeover time.
High‑Quality Component Integration: Features HIWIN (Taiwan) ball screws and linear guides, Leadshine closed‑loop servos, Airtac pneumatic components, and Japanese bearings for reliability and longevity.
Quiet, High‑Speed Operation: Engineered for low‑noise performance suitable for noise‑sensitive environments without sacrificing production speed (up to 3,000 pieces/hour).
Modular Accessory Support: Compatible with vertical wire feeders, axial pay‑off devices, long‑wire conveyors, and pressure‑management systems for expanded functionality.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | JH‑7701SH Fully Automatic Dual‑End Crimping & Dual‑End Sheathing Machine |
| Power Supply | AC 220V 50/60 Hz |
| Standard Functions | Wire cutting, Stripping, Dual‑end terminal crimping, Dual‑end sheath insertion & positioning |
| Production Capacity | Wire cutting & crimping only: 3,000 PCS/H Dual‑end crimping & single‑end sheathing: 2,300 PCS/H Dual‑end crimping & dual‑end sheathing: 1,800‑2,300 PCS/H (inversely proportional to wire length) |
| Wire Range | AWG #24 – #12 (0.3 mm² – 3 mm²) |
| Cutting Length | 60 – 9999 mm (conveyor belt required for lengths ≥800 mm) |
| Stripping Length | 0 – 15 mm |
| Cutting Accuracy | ±0.2 mm + 0.2% of cutting length |
| Crimping Force | 3.0T |
| Air Pressure | 0.5 – 0.7 MPa (clean, dry air required) |
| Machine Dimensions (L×W×H) | 1150 × 780 × 1860 mm (excluding protrusions) |
| Optional Accessories | 1. Cartridge mold & blades 2. Vertical wire feeder 3. Axial pay‑off device 4. Long‑wire conveyor belt 5. Pressure management system |
| Main Component Brands | HIWIN ball screws & linear guides (Taiwan), Airtac cylinders & solenoids (Taiwan), Leadshine closed‑loop & servo motors, Japanese imported bearings |
Applications
Automotive wiring harnesses with thick‑gauge terminals
Appliance and industrial control cable assembly
Connector manufacturing for power and signal applications
High‑volume production of pre‑terminated cable sets
Custom cable assembly requiring dual‑end crimping and sheathingWhy Choose JH‑7701SH?
With its multi‑servo drive system, ability to handle ultra‑thick wires and large terminals, and flexible dual‑end processing capability, the JH‑7701SH delivers unprecedented efficiency and precision in automated crimping and sheathing. Its modular design, premium components, and quiet operation make it an ideal solution for manufacturers seeking to automate complex terminal‑assembly tasks while maintaining high quality and throughput.
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