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Product Highlight：
1、Automation:Auto wire feeding,cutting,crimping,insertion(one end);twisting/tinning (otherend)with quality monitoring.
2、High Efficiency:Servo-driven,multi-wire processing(up to 24 wires).
3、Wide Compatibility:Supports 0.8-3.96mm pitch housings(2-20P).
4、Easy Operation:Touchscreen interface,minimal training required.
5、Quick Changeover:No tooling change for same-size housings;minimal adjustments for different specs.
6、Reliability:Premium components(servo,rails,ball screws)ensure stable performance.
7、Automatic Sorting:Separates OK/NG products.
8、Customization: Optional functions (twisting, marking, etc.)for standard/non-standard products.
Turnkey Automatic Harness Production Cell: A Ready-to-Run Unit for End-to-End Wire Termination and Testing
As a specialized Wire Harness Machine, our Automatic Housing Insertion Machine delivers micron-level precision in connector assembly. This essential Wire Processing Equipment ensures perfect alignment and secure insertion every time, forming the reliable foundation for your Wire Harness Assembly Line.
Machine Main Specification：
|
Model |
JH05B-DDCD Automatic Single-End Crimping and Insertion Machine |
|
Standard Feature |
Wire cutting, AB-end stripping, A-end crimping, A-end housing insertion; B-end long/short wires, full stripping, twisting, tinning, switchable semi-stripping |
|
Optional Function |
Terminal pressure detection, CCD inspection, wire arranging, 12/8/6/4-strand twisting, tubing, shell/wire marking, servo wire feeding, tail bending, laser shell marking, robotic shell loading |
|
Inspections |
Flux/tin presence, wire presence/kinking, terminal/shell presence, air pressure alarm, motor fault, CCD vision (stripping, insertion, color sequence) |
|
Production Capacity |
280–300 cycles/hour (24 terminals/cycle, wire length ≤ 200mm) |
|
Cutting Length |
Equal-length: 30–800mm (customizable) |
|
Long-Short Gap |
Max. 60mm between longest and shortest wire |
|
Cutting Accuracy |
±0.1mm + 0.1% of length |
|
Compatible Housing Pitch |
0.8, 1.0, 1.2, 1.25, 1.5, 2.0, 2.5, 2.54, 3.0, 3.96mm (2P–12P single-row housings) |
|
Applicable Wire Range |
AWG#32-AWG#18 |
|
Strip&Tin Dimensions |
A-end strip: 0–6mm |
|
Air Pressure |
0.5-0.7MPa (clean, dry air) |
|
Machine Dimension |
1900 × 1300 × 1800 mm (excluding twister/oven) |
|
Power Supply |
AC220V |
|
Machine weight |
Approx. 620 kg (excluding twister/oven) |
|
Main component configuration |
Servo/stepper motors (Inovance/Leadshine), TBI ball screws, HIWIN rails, Airtac cylinders, self-developed PLC, Yihada standard parts, Panasonic/Jiazhun sensors, Omron sensors, Hikvision vision system |
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Main Product:
Automatic Housing Insertion Machine,
Automatic Terminal Crimping Machine,
Wire Crimping Machine,
Wire Cutting Stripping Machine,
Seal Insertion Machine ,
Stripping Machine
