Vial filling machine: Precise aseptic filling, meeting the standards of the pharmaceutical industry
As a core equipment for aseptic production in the pharmaceutical industry, this vial filling machine is specially designed for products such as injections and biological preparations. It focuses on the high-precision filling requirements of 3-20ml vials and features "accurate measurement, aseptic safety, and intelligent efficiency" as its core advantages. It fully complies with industry compliance requirements such as GMP and FDA. It is an ideal choice for large-scale mass production in pharmaceutical enterprises.
Multi-specification flexible adaptation, convenient and efficient operation: Supports flexible filling of 3-20ml vials, and parameter adjustment can be completed within 3 minutes, meeting the production needs of multiple batches and categories. The equipment is equipped with an automatic bottle arrangement and bottle separation mechanism. Randomly stacked vials, after being sorted, enter the filling station at equal intervals, and the entire process does not require manual intervention. After filling is completed, the bottle body is seamlessly connected to subsequent processes such as corking and sealing through a synchronous conveyor belt, achieving an integrated flow.
Core filling accuracy leads the industry: Equipped with a high-precision peristaltic pump driven by a servo motor, the filling error is strictly controlled within ±0.3%, ensuring that the capacity of each bottle of liquid medicine is highly consistent. For materials with different characteristics such as low-viscosity injection stock solutions and medium-viscosity pharmaceutical extracts, the filling flow rate and injection time can be digitally adjusted through the touch screen to prevent material splashing or residue adhering to the wall. The utilization rate of high-value materials has been raised to over 99.8%.
Aseptic compliance and intelligent protection dual guarantee: The filling head parts that come into direct contact with the liquid medicine are all made of 316L medical-grade stainless steel, with a mirror-polished surface, no hygiene dead corners, and a detachable design for easy cleaning and disinfection, fully meeting the requirements of aseptic production. Equipped with a PLC intelligent control system and a 7-inch touch screen, it can centrally set filling parameters, monitor the operation status of the equipment in real time, and support parameter storage and invocation. It is equipped with intelligent functions such as automatic shutdown when there is no bottle, liquid shortage alarm, and overload protection. This not only avoids ineffective operations like empty filling and missed filling but also reduces the risk of equipment failure. Only 1-2 workers are needed to complete the material replenishment and site inspection management for the entire line.
Stable and reliable, suitable for multi-scenario production: The body is made of 304 stainless steel in one piece, with a compact structure and small floor space. It can be flexibly embedded in the integrated production line of labeling and coding, or operate independently as a single machine. The core components are made of high-quality parts in the industry, with a low continuous operation failure rate. The stable production capacity of 60-80 bottles per minute can easily cope with the order pressure during peak seasons. Whether it is the clinical sample preparation in biological laboratories, the small-scale production in small pharmaceutical factories, or the large-scale production in large pharmaceutical enterprises, this vial filling machine can build a core defense line for the quality of pharmaceutical products with precise measurement, aseptic design and intelligent control, and help enterprises achieve efficient and compliant production.
