The vial liquid filling machine ensures the precise sterility of pharmaceutical preparations
Colleagues in the vaccine, oral liquid and injection industries all know that the filling of vials is a "line of life and death" - if the microbial content exceeds the standard, they are directly scrapped, and even a dose difference of 1ml cannot pass the quality inspection. This vial liquid filling machine is specifically designed to address these pain points. It is fully compatible with 1-10ml specifications and takes into account the entire process from filling materials to preventing contamination. Whether it is small-scale trial production or large-scale mass production, it can withstand the strict requirements of the pharmaceutical industry.
The accuracy is entirely supported by the peristaltic pump, which is also the preferred configuration for small-dose filling in the industry. Each group of pump heads is controlled by a servo motor, with a very stable rotational speed and an error that can be kept within ±0.3%. Whether it is a water-based injection stock solution, a slightly thicker drug extract, or even a suspension containing fine powder, it can all be filled evenly without the situation where one bottle has more and another has less.
The aseptic design has really put in a lot of effort. This fully automatic vial filling machine is equipped with a 100-level laminar flow hood. The vertical air blown out by the HEPA filter keeps all the dust and bacteria from the outside out. There is no need to disinfect before starting up. The microorganisms at the filling station can be killed to the detection limit within 30 minutes. The pump tubes and filling heads that come into contact with the liquid medicine are all of medical grade, made of 316L stainless steel. They can be disassembled and rinsed clean with purified water. There is no need to worry about cross-contamination when changing batches.
It is particularly worry-free to operate and there is no need to hire a dedicated technician. On the 7-inch touch screen, you can directly input the numbers for parameters such as filling volume and speed. When the vials are placed on it, the bottle aligner will automatically send the bottles to the turntable. The slots of the turntable will also firmly fix the bottles, and the filling heads will precisely align with the bottle mouths.
The efficiency is much higher than that of manual filling. A single machine can fill up to 3,000 bottles per hour, which is more than six times that of manual filling. Moreover, there is no need to keep an eye on it all the time. When a bottle is missing, the machine will automatically shut down. When the liquid is about to run out, it will beep an alarm. When there is a fault, a prompt will pop up, such as "Abnormal pump pipe" or "low liquid level". Workers in the workshop can know how to handle it at a glance.
Whether it is for filling freeze-dried powder in a pharmaceutical factory, repackaging oral liquid in a medical field, or even for clinical samples in a biological laboratory, this filling machine can be adapted. Just do a solid job in the three points of "precision, sterility and ease of operation" to ensure that every bottle of preparation can leave the factory with peace of mind.