Vial filling and capping integrated machine: Precise filling + reliable capping, efficient and compliant in one
As a core integrated equipment for aseptic production in the pharmaceutical industry, this vial filling machine and capping integrated machine is specially designed for products such as injections and biological preparations. It integrates two core processes: high-precision filling and intelligent capping, and is suitable for 3-20ml vials. With the core advantages of "precise measurement, firm capping, aseptic compliance, and intelligent efficiency", It fully complies with industry standards such as GMP and FDA, and is an ideal choice for large-scale mass production and multi-batch production by pharmaceutical enterprises.
The core filling system continues to be equipped with mature and reliable high-precision peristaltic pumps, driven by servo motors. The filling error is strictly controlled within ±0.3%, ensuring that the capacity of each bottle of liquid medicine is highly consistent. For materials with different characteristics such as low-viscosity injection stock solutions and medium-viscosity pharmaceutical extracts, the filling flow rate and injection time can be digitally adjusted through the touch screen to prevent material splashing or wall sticking and residue. The utilization rate of high-value materials has been increased to over 99.8%. Supports flexible switching between 3-20ml specifications without disassembling core components. Parameter adjustment can be completed within 3 minutes, meeting the production needs of multiple product categories.
The capping module is specifically optimized to match the specifications of commonly used aluminum caps and anti-theft caps for vials. It adopts a servo-driven capping mechanism and a torque closed-loop control system, allowing for precise adjustment of the capping torque (0.5-5N · m). This not only avoids sealing failure caused by excessive loosening but also prevents damage to the bottle body or cap due to excessive tightness. Equipped with an automatic capping mechanism, the cap body, after being orderly arranged, precisely fits the bottle mouth. During the capping process, photoelectric positioning ensures that the cap body does not shift, with a capping qualification rate of 99.9%. After sealing, the inverted test shows no leakage, effectively blocking air from entering and ensuring product stability.
Aseptic compliance and intelligent protection have been comprehensively upgraded: The filling heads, pipelines and capping components that come into contact with the liquid medicine and the bottle body are all made of 316L medical-grade stainless steel, with mirror-polished surfaces, no hygiene dead corners, and a detachable design for easy cleaning and disinfection, fully meeting the requirements of aseptic production. Equipped with a PLC intelligent control system and a 7-inch touch screen, it can centrally set parameters such as filling volume, capping torque, and bottle feeding speed, monitor the equipment operation status in real time (material remaining quantity, cap inventory, fault prompt), and support parameter storage and invocation. It is equipped with intelligent functions such as automatic shutdown when there is no bottle, liquid shortage alarm, cap shortage pause, and overload protection. The entire process does not require manual transfer intervention. Only 1-2 workers can complete material replenishment and site inspection management.
The equipment has a compact structure. The body is made of 304 stainless steel in one piece, occupying a small area. It can be flexibly integrated into the labeling and coding integrated production line or operate independently as a single machine. The core components are made of high-quality parts in the industry, with a low continuous operation failure rate. The stable production capacity of 150-200 bottles per minute can easily cope with the order pressure during peak seasons. Whether it is the clinical sample preparation in biological laboratories, the batch production in pharmaceutical factories, or the large-scale production in large pharmaceutical enterprises, this vial filling and capping integrated machine can achieve an efficient closed loop of "empty bottle in → finished product out" with the dual advantages of "precise filling + reliable capping", building a core defense line for the quality of pharmaceutical products and helping enterprises achieve compliant and efficient production.
