Continuous transposed conductor CTC machine (1)

Continuous transposed conductor CTC machine (1)

6 month ago

33 0

Jiangyin City Source Electrical Machinery Co., Ltd

 12 month year

Product details

CTC Transposition Wire Production Line

1. Introduction

The Automatic CTC Production Line, specifically the continuous transposed conductor (CTC) machine, is a core part of CTC Manufacturing Equipment for Dry-Type Transformer, mainly used to produce continuous transposed conductors for use in power transformer windings. Our Copper-Clad Aluminum CTC Production Line integrates advanced transposition and insulation technology, ensuring high-quality CTC products for dry-type transformers.

The Continuous Transposition Conductor (CTC) machine can achieve small side curves of flat conductors through precise mechanical actions of the transposition device, converting and repeating each other; Then combine the insulation paper with the insulation paper with the help of CTC Insulation Coating Machine, and finally remove it.

2. Characteristic

As a professional Automatic CTC Production Line, this equipment is equipped with a cage with a diameter of 3.2 meters, with 12 coils per cage. The main motor of the cage is driven by a servo motor (55KW), which improves the problem of weight loss and ensures the accuracy of the displacement pitch. The cage brake is also braked by a servo motor, greatly improving the maintenance and brake pad dust pollution caused by mechanical pneumatic brakes on the wires.

Mechanical forced anti twist device.

Tension fine-tuning forced planning device.

Constant pressure double push method action, with a displacement of 30-225mm, and a maximum frequency of 140-160 adjustments and exchanges per minute without gaps.

Complementary tension type paper packaging, with an overlap rate between 30-70% that can be set arbitrarily.

Flip type sealing traction device, traction force display adjustment.

Servo motor speed regulation, PLC control, high-precision synchronous control transmission of various parts, recording self rectification, remote control diagnosis. These features make our CTC Manufacturing Equipment for Dry-Type Transformer more efficient and stable in production.

3. Equipment performance

3.1 Production speed: 15m/minute

3.2 Suitable conductor: Material: Copper soft CPR1, CPR2, CPR3, yield strength σ 0.2 ≤ 300N/mm

Thickness: 0.8mm to 3mm

Width: 2.5mm~12.500mm

Width/thickness ratio: 3:1-8:1

3.3 Insulation level of electromagnetic wire:

Acetal resin: Grade 120

Acetal+Self adhesive: Grade 120

Polyesterimide+Polyamide Imide: Grade 200

3.4 Finished wire size:

4mm ≤ thickness ≤ 70mm

5mm ≤ width ≤ 25mm

Our Copper-Clad Aluminum CTC Production Line, paired with professional CTC Insulation Coating Machine, fully meets the performance requirements of dry-type transformer CTC production, providing reliable equipment support for transformer manufacturing.

4. Main specifications

5. Equipment schematic diagram

Equipment schematic diagram

Overall, the CTC Transposition Wire Production Line represents a state-of-the-art solution for transposed wire manufacturing. With its advanced technology, precise control, and efficient operation, it offers a reliable and high-performing option for manufacturers seeking to improve their production processes.

CTC TRANSPOSING CONDUCTOR PRODUCTION LINE (7)

CTC TRANSPOSING CONDUCTOR PRODUCTION LINE (3)

CTC TRANSPOSING CONDUCTOR PRODUCTION LINE (4)

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Jiangyin City Source Electrical Machinery Co., Ltd

 Audited supplier

12 month

Address: Wuxi, China

Main Product: Wire and cable equipment, Metal smelting equipment, Insulation material, Copper and aluminum products , Welding wire, Wire cable electromagnetic wire

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