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High Precision Vertical Band Saw Machine: The Preferred Equipment for Cutting Large Metal Workpieces
When cutting large metal blanks, users often encounter problems such as insufficient precision and excessive material waste. Many users also face the challenge of frequently adjusting the equipment to cut different materials and having high energy consumption. Our High Precision Vertical Band Saw for Metal Cutting is specifically designed for cutting steel blanks such as profiles, tubes, round materials, and square materials. It is an efficient solution to these problems. By selecting appropriate process parameters, it can cut various black or Non-ferrous metals materials. It is compatible with saw machines， tapping machines， and grinding machines and is widely used in large and medium-sized enterprises in industries such as steel， molds and dies， machinery， automobiles， and shipbuilding， helping enterprises improve the cutting precision of large blanks and achieve material saving and energy conservation.
This high-precision vertical band saw machine uses double-metal band saw blades as cutting tools. The narrow saw cut can significantly reduce material loss. It has fewer consumables and requires less power， ensuring high-precision cutting while effectively reducing energy consumption， which meets the requirements of efficient and energy-saving production. In the actual production process， it can provide precise blank bases for the subsequent tapping machine's tapping process and can also cooperate with the grinding machine to complete the cutting of blanks before high-precision grinding. When used in conjunction with other saw machines， it can complement and complete cutting tasks of different specifications and precision requirements， further improving overall production efficiency.
In addition， its optimized design for large blank cutting can stably meet the cutting needs of various metal blanks， without the need to frequently replace equipment or make significant parameter adjustments， reducing production downtime and providing a guarantee for stable production.
Product Features
Outstanding high-precision cutting capability， suitable for cutting large metal blanks， narrow saw cut， fewer consumables， low power requirements， and combined with the advantages of material saving and energy conservation.
Wide range of applicable materials， compatible with saw machines， tapping machines， and grinding machines， suitable for production in large and medium-sized enterprises in multiple industries.
Tips
Before cutting， it is recommended to set precise process parameters according to the material and specifications of the blank to ensure cutting accuracy； regularly inspect and maintain the double-metal band saw blades to avoid blade wear affecting the cutting effect and equipment lifespan.
Main structure of the machine tool:
1. Foot: It is a welded steel part. The machine is installed on the foot and the ground base to bear the weight of the machine tool and the weight of the workpiece.
2. Saw frame: It is a welded steel plate part, used to install the connecting parts of the main drive device, the tensioning mechanism of the saw belt, and the guiding mechanism of the saw belt.
3. Main drive: The main drive adopts the transmission mode of the main motor driving the worm gear reducer to drive the saw wheel. It consists of the main motor, worm gear reducer, pulley, and saw wheel. It is mainly used to transmit torque and drive the saw blade to rotate, so as to achieve the cutting motion. Through the control method of manual shifting on the pulley, the cutting speed can be adjusted to meet the requirements of cutting different material workpieces.
4. Feed mechanism: It is composed of the feed screw, high-precision linear guide rail, and worktable. It realizes the functions of work feed, rapid advance and rapid retreat.
5. Saw belt tensioning mechanism: It is composed of the driven pulley, tensioning seat and slider. The slider is moved by the screw to drive the saw wheel to achieve the tensioning of the saw belt, so that a certain pressure is formed between the saw belt and the rim of the saw wheel, generating sufficient friction to drive the saw belt to rotate.
6. Saw belt guiding mechanism: It is composed of the guiding seat, guiding arm, guiding head, and alloy parts. The saw belt is clamped by the alloy parts at the guiding head and kept perpendicular to the worktable surface. The alloy parts are tightly attached to the back and sides of the saw belt, minimizing the friction between the saw belt and the alloy parts. The guiding arm is locked in the guiding seat. When cutting workpieces of different widths, the guiding arm can be manually moved to keep the upper and lower guiding heads at the shortest distance, enhancing the rigidity of the flexible saw belt while maintaining the appropriate flexibility, thereby extending the service life of the saw belt.
7. Worktable part: The worktable is a platform composed of high-strength T-slot, featuring high precision and good load-bearing capacity. The feeding system is divided into roller type and servo feeding platform type feeding systems.
Overall machine working principle
The electrical system consists of proximity switches, wiring board, junction box, electrical operation box, operation panel, electrical components and cables, forming an electrical circuit to control the operation of the saw wheel, the lifting of the saw frame and the clamping of the workpiece, so as to complete the sawing process in a certain operation.
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Main Product:
machining center,
turning lathe,
Radial drilling machine,
saw machine,
tapping machine,
grinding machine
