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Sled-Mounted Single-Cylinder Cone Modular Crushing Line | High-Efficiency Mining Solution
As a core equipment in mining and aggregate processing, the sled-mounted single-cylinder cone modular crushing line is designed to solve the pain points of traditional crushing lines—cumbersome civil construction, long deployment cycle, and low efficiency. Integrating advanced single-cylinder cone crushing technology with sled-type steel structure modular design, it realizes an all-in-one operation of feeding, intelligent crushing and discharging, which can be put into production within 24 hours without complex infrastructure, becoming a game-changer in medium and fine crushing operations.
Key Features: Why Choose Our Sled-Mounted Modular Crushing Line?
1. Modular Design for Instant Deployment
Our sled-mounted single-cylinder cone crushing line adopts an integrated modular design, which integrates heavy-duty vibrating feeders, single-cylinder cone crushers and heavy-duty belt conveyors on a single sled-type steel structure base. All systems are fully debugged before leaving the factory, eliminating the need for tedious on-site assembly and civil construction. Only site leveling, power connection and material path construction are required, and the line can be put into production within 24 hours, greatly shortening the project cycle and reducing installation and infrastructure costs. It is widely applicable to open-pit mines, temporary stockyards, mobile aggregate processing and other flexible operation scenarios.
2. Powerful Crushing Performance & Excellent Particle Shape
Equipped with high-performance single-cylinder cone crushers, the production line integrates multiple patented technologies, achieving triple breakthroughs in high capacity, excellent particle shape and low wear. It is suitable for metal and non-metal mines, cement, sand and gravel, metallurgy and other industries, and can efficiently crush various ores and rocks with Mohs hardness ≤16, such as iron ore, granite and basalt. With the innovative design of constant discharge opening and constant output liner, combined with the laminated crushing principle, the production capacity is increased by 35%-60%, and the finished products are cubic with extremely low needle-flake content, meeting the quality requirements of high-end aggregates and industrial sand making.
3. Intelligent Control & Low Manual Intervention
The sled-mounted modular crushing line is equipped with a fully automatic intelligent control system, supporting multi-mode operation switching. It can real-time monitor core data such as internal equipment load and liner wear, and automatically warn when the liner reaches the replacement cycle. The automatic discharge opening adjustment and cavity cleaning functions can effectively avoid material blockage—once blockage occurs, the cavity cleaning function will start automatically, reducing manual intervention costs and ensuring continuous and stable production.
4. Stable & Durable, Cost-Effective Operation
Adopting spiral bevel gear transmission system, the equipment has strong load-bearing capacity, stable transmission and low noise. The advanced sliding bearings with special oil film design have excellent anti-adhesion performance, which is suitable for harsh working conditions and can extend the bearing service life by 20%. The U-T dust-proof sealing system effectively isolates dust and lubricating oil pollution, and the integrated hydraulic lubrication design reduces oil consumption to 1/3 of that of conventional equipment, greatly reducing daily operation and maintenance costs. In addition, the high-pressure safety system monitors the hydraulic status in real time and alarms automatically in case of overload, fully ensuring long-term stable operation.
Core Equipment Parameters: DLD Series Single-Cylinder Cone Crushers
The production line can flexibly configure medium crushing (DLDS series) and fine crushing (DLDH series) single-cylinder cone crushers to meet the production capacity and particle size requirements of different working conditions. The detailed parameters are as follows:
Performance Parameters of DLDS Series (Medium Crushing)
|
Model |
Chamber Type |
Feed Opening Size (mm) |
Max Feed Size (mm) |
Min Discharge Opening (mm) |
Motor Power (kW) |
Capacity (t/h) |
|
DLDS420 |
S1 (Extra Coarse) |
250 |
200 |
22 |
90 |
85-170 |
|
S2 (Medium Coarse) |
200 |
160 |
19 |
90 |
70-130 |
|
|
DLDS430 |
S1 (Extra Coarse) |
360 |
290 |
25 |
160 |
125-345 |
|
S2 (Medium Coarse) |
300 |
240 |
22 |
160 |
108-305 |
|
|
DLDS440 |
S1 (Extra Coarse) |
450 |
360 |
35 |
250 |
267-605 |
|
S2 (Medium Coarse) |
400 |
320 |
29 |
250 |
225-515 |
|
|
DLDS660 |
S1 (Extra Coarse) |
560 |
450 |
41 |
315 |
349-1050 |
|
S2 (Medium Coarse) |
500 |
400 |
38 |
315 |
318-892 |
Performance Parameters of DLDH Series (Fine Crushing)
|
Model |
Chamber Type |
Feed Opening Size (mm) |
Max Feed Size (mm) |
Min Discharge Opening (mm) |
Motor Power (kW) |
Capacity (t/h) |
|
DLDH420 |
H1 (Fine) |
150 |
120 |
10 |
90 |
45-135 |
|
H2 (Medium Fine) |
90 |
70 |
8 |
90 |
43-118 |
|
|
H3 (Ultra Fine) |
38 |
30 |
8 |
90 |
25-40 |
|
|
DLDH430 |
H1 (Fine) |
200 |
160 |
13 |
160 |
69-215 |
|
H2 (Medium Fine) |
115 |
90 |
10 |
160 |
57-184 |
|
|
H3 (Ultra Fine) |
35 |
25 |
8 |
160 |
70-90 |
|
|
DLDH440 |
H1 (Fine) |
240 |
190 |
16 |
250 |
116-396 |
|
H2 (Medium Fine) |
140 |
110 |
13 |
250 |
97-346 |
|
|
H3 (Ultra Fine) |
70 |
55 |
10 |
250 |
90-251 |
|
|
DLDH660 |
H1 (Fine) |
275 |
220 |
16 |
315 |
177-662 |
|
H2 (Medium Fine) |
215 |
170 |
16 |
315 |
209-643 |
|
|
H3 (Ultra Fine) |
175 |
140 |
13 |
315 |
162-552 |
|
|
H4 |
85 |
70 |
13 |
315 |
175-325 |
|
|
DLDH870 |
H1 (Fine) |
300 |
240 |
22 |
560 |
448-1512 |
|
H2 (Medium Fine) |
155 |
120 |
19 |
560 |
380-1373 |
|
|
H3 (Ultra Fine) |
90 |
70 |
16 |
560 |
357-912 |
|
|
DLDH890 |
H1 (Fine) |
370 |
295 |
25 |
630 |
394-2181 |
|
H2 (Fine) |
300 |
240 |
19 |
630 |
342-2020 |
|
|
H3 (Fine) |
230 |
185 |
16 |
630 |
267-1814 |
|
|
H4 |
120 |
95 |
13 |
630 |
248-1165 |
|
|
H5 |
85 |
70 |
10 |
630 |
185-1170 |
Full-Process Automation & Customizable Adaptation
The sled-mounted single-cylinder cone modular crushing line builds a seamless closed-loop production process of "feeding - crushing - discharging". The heavy-duty vibrating feeder ensures uniform feeding to avoid equipment overload; after the single-cylinder cone crusher completes the core medium-fine crushing process, the heavy-duty belt conveyor quickly transports the finished materials, which can be directly connected to silos, transport vehicles or subsequent screening systems. The whole process runs automatically, with the processing capacity of a single production line covering 25-2181 t/h.
We provide customized solutions according to customers' raw material hardness, discharge particle size, production capacity requirements and application scenarios:
- Medium Crushing Scenario: Equipped with DLDS420-DLDS660 series, max feed size ≤450mm, capacity 70-892 t/h, suitable for medium crushing of coarse ores;
- Fine Crushing Scenario: Equipped with DLDH420-DLDH890 series, min discharge size as low as 10mm, capacity 25-2181 t/h, meeting the requirements of fine crushing of high-quality aggregates and mineral materials.
The sled-type steel structure base balances mobility and stability. It can be equipped with traction devices for short-distance relocation or fixed deployment to form a fixed production base, meeting the dual needs of temporary operations and long-term production.
Why Our Sled-Mounted Modular Crushing Line Stands Out?
• Quick Deployment: Put into production within 24 hours, saving infrastructure and installation costs;
• High Efficiency: 35%-60% higher production capacity, excellent finished particle shape;
• Intelligent & Labor-Saving: Automatic control, cavity cleaning and liner wear warning, reducing manual intervention;
• Stable & Durable: 20% longer bearing service life, low operation and maintenance costs, suitable for harsh working conditions;
• Customizable: Flexible configuration to meet different working conditions and production capacity requirements.
Whether for large-scale mining operations, aggregate processing projects or temporary construction site crushing needs, our sled-mounted single-cylinder cone modular crushing line can provide you with efficient, stable and cost-effective solutions, becoming your core equipment in the field of medium and fine crushing.
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Main Product:
Mobile Crusher,
Sand Making Equipment ,
Screening Equipment,
Feeding Equipment,
Mining Conveyor,
Crushing Equipment
