Product Introduction of Card Bottle Vacuum Filling and Cap Sealing Equipment
This equipment is specially designed for the integrated process of high-precision filling and vacuum cap sealing of Cartridge. It is widely applicable to production scenarios that require strict standards of sterility, precision, and sealing, such as biopharmaceuticals, medical beauty drugs, insulin, peptides, antibodies, and diagnostic reagents. The equipment is designed with strict adherence to GMP pharmaceutical standards, capable of meeting the needs of clean workshops, sterile production lines, research and development pilot production, and large-scale mass production. It provides stable, safe, and efficient filling solutions for high-end preparations.
The entire machine is made of 304L medical-grade stainless steel (optional 314). The contact parts with the liquid have no dead corners, are easy to clean, and can be sterilized, effectively avoiding cross-contamination and meeting the material requirements of the pharmaceutical and medical device industries. The body is processed with fine sanding technology, has a sturdy and durable structure, a simple and elegant appearance, and is suitable for clean workshop environments. The equipment is modularized, facilitating easy disassembly and maintenance, and can quickly complete cleaning and disinfection, supporting CIP/SIP online cleaning and sterilization requirements, and meeting auditing traceability and factory inspection standards.
The core filling system uses high-precision ceramic pumps or micro filling units, with a dosage range of 1-10ml, and the filling accuracy is stably controlled within ±0.3%-0.5%. It can effectively solve common problems such as inaccurate filling of small doses, foaming, hanging, residue, and dripping in the industry. The equipment supports submerged filling, combined with vacuum negative pressure control, to avoid liquid splashing and oxidation, and is particularly suitable for special drugs with high viscosity, foaming tendency, and oxidation susceptibility.
The vacuum cap sealing unit is the core advantage module of the equipment. It completes the entire process of cap transportation, positioning, and sealing in a sealed negative pressure environment without manual intervention, eliminating dust and secondary pollution. The vacuum system can be flexibly adjusted according to the specifications of the cap to ensure the cap is accurately and uniformly pressed, significantly improving the sealingity and stability of the finished products, and reducing the rates of leakage, liquid leakage, and cap tilting.
The equipment adopts a PLC + touch screen intelligent control system, with intuitive and simple operation. Dose, speed, vacuum degree, and other parameters can be set with one click. Changing bottle types and cap specifications does not require complex debugging. The changeover efficiency is high, and it is suitable for flexible production of multiple varieties and small batches. The entire machine is equipped with multiple protection functions such as anti-bottle jamming, anti-blockage, no filling without a bottle, counting and statistics, and fault alarm, ensuring stable and reliable operation, and reducing reliance on manual operations and operational errors.
Optional features include laminar flow sterile cover, nitrogen protection, and other functions to further meet high-level requirements such as sterility, anti-oxidation, and high-precision traceability. The equipment has a small footprint, low operating noise, and high automation level.
As a professional source manufacturer of Cartridge Filling Machine, we provide non-standard customization, on-site installation and commissioning, operation training, and annual after-sales maintenance services to ensure stable operation of the equipment. With high precision, high stability, and high compliance characteristics, the equipment has been widely used in biopharmaceuticals, medical beauty devices, CDMO outsourcing, hospital preparation rooms, etc., and has become a reliable choice for high-end small-bottle filling.
